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Low-viscosity cement-based repairing slurry as well as preparation method and construction process thereof

A cement-based, low-viscosity technology, which is used in the field of micro-crack repair, low-viscosity cement-based slurry, and grouting cavity (hole) repair in steel sleeves. Meet the needs of steel sleeve repair and other problems, and achieve the effect of long-term stable deformation performance

Active Publication Date: 2021-12-03
北京中建建筑科学研究院有限公司 +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] (1) If the viscosity is too high, it is easy to cause "gas blocking", which is not conducive to construction and completely filling the cavity in the sleeve;
[0005] (2) The strength is the same as that of the original grouting material, and the strength of the bonding surface of the new and old grouting material is lower, which becomes the weak force-bearing area in the sleeve;
[0006] (3) The vertical expansion rate is relatively small, and it is difficult to meet the requirements of filling the cavity and improving the force of holding the steel bar;
[0007] (4) Poor passability to tiny holes, difficult to repair tiny cavities and cracks
[0008] In summary, due to the limited performance of the existing grouting materials, it is difficult to meet the needs of repairing grouting cavities (holes) and repairing micro-cracks in the steel sleeve. Calculation and a large number of experiments, research and development of low viscosity cement-based grouting material with better performance

Method used

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  • Low-viscosity cement-based repairing slurry as well as preparation method and construction process thereof

Examples

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Effect test

Embodiment 1

[0108] Cement 30%, mineral admixture 12%, fine aggregate 35%, functional material 1.8%, composite admixture 4.2%, mixing water 17%. Among them, the cement is P×O52.5 ordinary Portland cement. Among the mineral admixtures, fly ash is 55%, glass microspheres are 25%, and silica fume is 20%. The silica fume is SF90 grade. Calcium 5%, nano-alumina 15%, sodium sulfate 55%, dihydrate gypsum 3%, sodium humate 12%, talcum powder 6%, sodium lauryl sulfate 4%. Water agent 2%, expansion agent 92.5%, retarder 5%. Preparation method: Weigh each material according to the proportion of raw materials; put the composite admixture, functional material and mineral admixture into the mixing bin, and stir for 2 minutes; add cement and fine aggregate into the mixing bin, and stir for 3 minutes; form The dry mix of low-viscosity cement-based grout should be packed and transported in bags; the dry mix and mixing water should be weighed in proportion at the construction site, and the low-viscosity ce...

Embodiment 2

[0110] Cement 35%, mineral admixture 11%, fine aggregate 31%, functional material 1.4%, composite admixture 6.6%, mixing water 17%. Among them, the cement is P×O52.5R early-strength ordinary Portland cement. Among the mineral admixtures, fly ash is 65%, glass microspheres are 20%, and silica fume is 15%. Silica fume is SF93 grade. , 10% nano-calcium carbonate, 10% nano-alumina, 65% sodium sulfate, 3.5% dihydrate gypsum, 6.5% sodium humate, 3% talcum powder, 2% sodium lauryl sulfate, among the composite admixtures, poly Carboxylic acid water reducer 3.5%, expansion agent 94.2%, retarder 2%; put composite admixtures, functional materials and mineral admixtures into the mixing chamber, and stir for 2 minutes; add cement, fine Aggregate, stirred for 3 minutes; form a low-viscosity cement-based grouting dry mix, which is packed and transported in bags; weigh the dry mix and mixing water in proportion at the construction site, and stir for 3 minutes to prepare low-viscosity cement ...

Embodiment 3

[0112] Cement 40%, mineral admixture 10%, fine aggregate 25%, functional material 2%, composite admixture 8%, mixing water 15%. Among them, the cement is P×II52.5 early-strength ordinary Portland cement. Among the mineral admixtures, fly ash is 65%, glass microspheres are 20%, and silica fume is 15%. Silica fume is SF95 grade. , 15% nano-calcium carbonate, 10% nano-alumina, 45% sodium sulfate, 3.5% dihydrate gypsum, 6.5% sodium humate, 15% talcum powder, 5% sodium lauryl sulfate, among the composite admixtures, poly Carboxylic acid superplasticizer 4.5%, expansion agent 95%, retarder 0.5%. Preparation method: Weigh each material according to the proportion of raw materials; put the composite admixture, functional material and mineral admixture into the mixing bin, and stir for 2 minutes; add cement and fine aggregate into the mixing bin, and stir for 3 minutes; form The dry mix of low-viscosity cement-based supplementary grout is packed and transported in bags; the dry mix an...

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Abstract

The invention discloses a low-viscosity cement-based repairing slurry and a preparation method and a construction process thereof. The repairing slurry comprises the following components in percentage by mass: 30-50% of cement, 10-30% of a mineral admixture, 15-30% of fine aggregate, 0.4-2% of a functional material, 4-9% of a composite admixture and 15-18% of mixing water. The preparation method comprises the following steps: weighing the raw materials according to the proportion; putting the composite admixture, the functional material and the mineral admixture into a mixing bin, and stirring for 2 minutes; adding the cement and the fine aggregate into the mixing bin, and stirring for 3 minutes; forming the low-viscosity cement-based repairing slurry dry blend, which can be packaged and transported in bags or transported by adopting a tank car; and weighing the dry blend and the mixing water in proportion on a construction site, and stirring for 2-3 minutes to obtain the low-viscosity cement-based repairing slurry. The repairing slurry has the advantages of low viscosity, ultrahigh workability, super early strength, ultrahigh strength, micro-expansion, commercial supply and the like, can pass through a 3mm conveying pipe under the action of self gravity, and can realize airless and quantitative repair / restore of grouting cavities (holes), micro cracks and the like in the steel bar sleeves.

Description

technical field [0001] The invention relates to the field of civil engineering materials, in particular to a low-viscosity cement-based grouting material, a preparation method and a construction process thereof, and is especially suitable for repairing grouting cavities (holes) and fine cracks in reinforcement sleeves. Background technique [0002] In recent years, prefabricated concrete buildings conform to the concept of green and low-carbon development, and the construction speed is fast. They have been widely promoted in various domestic projects. The construction method is mainly to transport the prefabricated components processed by the factory to the construction site, and through reliable connection methods on site Assembled, so whether the component connection quality on the construction site meets the specification requirements will directly affect the structural safety of the prefabricated concrete building; and the grouting sleeve is a main connection method of on...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/04C04B111/70
CPCC04B28/04C04B2111/70C04B2111/00663C04B2201/52C04B18/08C04B14/22C04B18/146C04B14/06C04B14/28C04B14/303C04B22/147C04B22/143C04B24/24C04B14/042C04B24/16C04B2103/302C04B2103/0068C04B2103/22
Inventor 王长军王宪章胡志刚丁小平庞森刘冕王健许丹丹姜子航
Owner 北京中建建筑科学研究院有限公司