A method for preparing anode plates by fire refining complex copper-containing materials

A technology of pyro-refining and copper materials, which is applied in the field of pyrometallurgical processes, can solve the problems of technological process, equipment investment that cannot meet the needs of enterprises, lack of slag returning to the front-end process, and large amount of pyro-refining slag, etc., to achieve raw material adaptability Strong performance, low production cost, high direct copper recovery

Active Publication Date: 2022-03-29
JIANGXI COPPER TECHNOLOGY RESEARCH INSTITUTE CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] The impurity removal process of the traditional copper fire refining furnace includes oxidation and reduction processes. In the oxidation stage, quartz sand is added as a slagging agent for slagging and impurity removal. This process has low adaptability to complex high-grade copper-containing materials. Traditional The process of slagging will lead to a large amount of pyro-refining slag, high copper content in the slag, and low direct copper recovery rate. Usually, the slag contains more than 26% copper
Since most copper smelting enterprises had a relatively complete smelting process before, that is, there was a front-end process of pyro-refining, and these slags were returned to the front-end process for processing, but now some enterprises only have a single process of pyro-refining, and do not have the slag return to the front-end process. Due to the conditions of the process, the slag is usually sold directly at a discount, which will bring direct economic losses to the enterprise
[0008] The current relevant research focuses on further recycling the slag after the slag is produced by pyro-refining, which cannot meet the needs of enterprises in terms of process flow and equipment investment, and there are few reports on reducing the copper content in slag directly in the pyro-refining process

Method used

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  • A method for preparing anode plates by fire refining complex copper-containing materials
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Examples

Experimental program
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Effect test

Embodiment 1

[0045] A total of 308.25 tons of high-grade complex copper-containing materials in a single furnace, after testing, the copper content is 95.49%, the iron content is 2.03%, and the total amount of impurities is 13.90 tons. tons, 6 tons of limestone (39.5% calcium, corresponding to 55.3% calcium oxide), high-grade complex copper-containing materials and slagging agents are added in 3 batches, the furnace temperature is 1200 ° C, and the total time for feeding is 16.10 hours. The removal effect of impurities iron, lead and zinc in high-grade complex copper-containing materials is improved, and the slag grade is increased by 12.79%. Calcium oxide is added to make the slag fluidity better and the viscosity lower. In the later stage of feeding, compressed air is introduced to accelerate material melting , and oxidize at the same time, and the subsequent oxidation time is 5.2 hours. Carry out slag removal after keeping the heat preservation and standing for 30 minutes. Afterwards, ...

Embodiment 2

[0047] A total of 300.00 tons of high-grade complex copper-containing materials in a single furnace have been tested, containing 92.50% copper and 22.5 tons of impurities. Calcium 39.5%, corresponding to calcium oxide 55.3%) 5 tons, high-grade complex copper-containing materials and slagging agent are added in 3 batches, the furnace temperature is 1200 ° C, and the total feeding time is 13.4 hours. In the later stage of feeding, the compressed air is introduced to accelerate the melting of the material, and the oxidation is carried out at the same time. The subsequent oxidation time is 3.6 hours. The removal effect of impurities such as iron, lead, and zinc in the high-grade complex copper-containing material of silica is improved, and calcium oxide is added to make the slag flow. Better performance and lower viscosity. Carry out slag removal after keeping the heat preservation and standing for 30 minutes. Afterwards, pulverized coal was introduced for reduction for 0.7 hours...

Embodiment 3

[0049] A total of 305.78 tons of high-grade complex copper-containing materials in a single furnace have been tested, containing 96.45% copper and 10.86 tons of impurities. Calcium 39.5%, corresponding to calcium oxide 55.3%) 3 tons, high-grade complex copper-containing materials and slagging agent are added in 3 batches, the furnace temperature is 1200 ° C, and the total feeding time is 14.6 hours. In the later stage of feeding, the compressed air is introduced to accelerate the melting of the material, and oxidation is carried out at the same time, and the subsequent oxidation time is 5.6 hours. Carry out slag removal after keeping the heat preservation and standing for 30 minutes. Afterwards, pulverized coal is introduced for reduction for 0.7 hours, and then the copper liquid is cast into an anode plate. Finally, the total amount of slag was 16.64 tons, and the grade of slag was increased by 17.81%. 288.35 tons of casting qualified anode plates, such as figure 1 shown. ...

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Abstract

The invention relates to the pyrometallurgical process in the field of nonferrous metallurgy, in particular to a method for preparing an anode plate by fire refining complex copper-containing materials. The steps of the method are: detecting the content of copper and iron in the complex copper-containing materials; Results Configure the slagging agent, add complex copper-containing materials and slagging agent into the reaction furnace, heat up to the predetermined temperature, pass in compressed air or oxygen-enriched air to stir to carry out the oxidation reaction; after the oxidation is completed, keep it warm for a certain period of time, and then carry out slag removal , After the copper liquid is reduced, it is cast into an anode plate. The beneficial effects of the present invention are: the present invention adopts the compound slag-forming agent to oxidize slag, which improves the fluidity of the slag, and has a low viscosity. At the same time, the copper in the slag is further settled, and the slag content is 90-95% of the original slag content. Copper bottom, with high direct copper recovery rate, short process flow and low production cost.

Description

technical field [0001] The invention relates to a pyrometallurgical process in the field of nonferrous metallurgy, in particular to a method for preparing an anode plate by pyrorefining complex copper-containing materials. Background technique [0002] Copper is an important basic metal, which is widely used in electric power, communication, construction, military industry, transportation and other fields due to its excellent mechanical properties, thermal conductivity, electrical conductivity and corrosion resistance. With economic development, my country has become the largest producer and consumer of copper, with an annual output of nearly 10 million tons of refined copper. [0003] Part of the production of refined copper comes from copper mines developed by nature, and the other part is recovered from secondary copper resources. Traditional copper smelting mainly uses copper ore as the raw material for production. Copper ore is beneficiated to obtain copper concentrate...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C1/02C22C9/00C22C9/02C22C9/04C22C9/08B22D25/04
CPCC22C1/02C22C9/00C22C9/08C22C9/04C22C9/02B22D25/04
Inventor 刘亮强程贵桃王强罗波
Owner JIANGXI COPPER TECHNOLOGY RESEARCH INSTITUTE CO LTD
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