340 results about "Pyrometallurgy" patented technology

The invention discloses a comprehensive recovery method of complex polymetal sulphide ore containing copper, lead and zinc and adopts dressing-metallurgy combination method and hydrometallurgy-pyrometallurgy combination method to recover metals. The recovery method comprises the following steps: first performing bulk flotation to the complex polymetal sulphide ore, fine grinding the obtained concentrate, leaching by using two-step counter flow oxygen pressure leaching process, extracting and separating copper and zinc from the obtained leachate, electrodepositing the strip liquor of copper-loaded organic phase to obtain cathode copper, cleaning the obtained raffinate and electrodepositing to obtain cathode zinc; pressurizing leaching residue to perform flotation separation and obtain sulfur concentrate and lead silver residue, distilling sulfur concentrate to obtain sulfur; performing lead smelting process to lead silver residue to obtain electrolytic lead product and lead anodic slime; and comprehensively recovering noble metals such as gold, silver and the like from lead anodic slime. The method can greatly improve the metal recovery rate, resource utilization and the economic efficiency of mines and generate a lot of sulfur so as to obviously reduce the sulfur dioxide pollution to the atmosphere.

The present invention relates to the recovery of base metals, in particular but not exclusively copper, via integrated hydrometallurgical and pyrometallurgical processing of base-metal sulphides, in particular but not exclusively iron-containing base-metal sulphides.

The invention relates to a method for extracting precious metal from a disabled auto-exhaust catalyst, which comprises the following steps: 1. lixiviating precious metal from the disabled auto-exhaust catalyst by a hydrometallurgy process and obtaining precious metal concentrates after permuting lixivium; 2. lixiviating slag, collecting precious metal of the slag by a pyrometallurgy process to obtain a precious metal phase and selectively lixiviating base metal in the precious metal phase to obtain precious metal concentrates; and 3 combining the precious metal concentrates obtained in the first two steps and refining the precious metal concentrates to produce platinum, palladium and rhodium products. The invention compensates the deficiency that the percent recovery of the precious metal is low by simply treating the disabled auto-exhaust catalyst with the hydrometallurgy process and has the advantages that the contents of platinum, palladium and rhodium in the waste slag are smaller than 1g/t and the product purity reaches 99.95 percent.

A method for extracting metal from bismuth-contained multi-metal material is carried out by leaching out copper and tellurium from bismuth-contained multi-metal by sulfuric acid, adding into chlorinating agent and oxidant to leach out metal bismuth, extracting silver from leaching-out slag with AgCl, PbSO4 and PbC12, adding ammonia water into leaching-out liquid, adjusting pH value to 1.5 to obtain bismuth oxychloride slag with 70% bismuth content, smelting into coarse bismuth by firing method or machining to obtain high-purity bismuth sesquioxide, adjusting pH value to 4.5 by Na2CO3, depositing tellurium to obtain tellurium dioxide and copper-contained solution, and electrically depositing to obtain copper powder with copper-contained content90%. It adopts wetting and firing metallurgical technology, has higher metal recovery rate and excellent leaching-out separation effect and effluent circulating utilization and no environmental pollution.

The invention discloses a method for recycling valuable metals in manganese series waste batteries. In the method, the manganese, iron, zinc and lithium metal resources in a waste zinc-manganese dry battery, a waste alkaline-manganese battery and a waste lithium-manganese primary battery and a waste lithium ion battery taking lithium manganate or lithium manganate derivative as a positive electrode material are comprehensively utilized by pyrometallurgy and made into products such as manganese-iron alloy and zinc oxide, wherein the total mass of manganese and iron in the prepared manganese-iron alloy reaches over 90%, and the manganese-iron alloy can be applied to steel enterprises and stainless steel enterprises; and the total mass of zinc and lithium in zinc oxide reaches over 40%, and zinc oxide can be applied to wet refining of zinc and lithium. The method disclosed by the invention has the characteristics of high resource utilization and recovery rate, simple technology and high recovery value.

The invention relates to a method for processing copper dross slag by using a converter, which belongs to the technical field of thermometallurgy. Copper dross slag, calcined soda, scrap iron or sulfurous iron ore and soft coal are proportioned in proportion and then are added into a converter for retailoring. The temperature is controlled within the range of from 700 DEG C to 800 DEG C, the smelting lasts for 1.5 hours to 2 hours, so that lead in the metal form in the copper dross slag is separated from copper; then the temperature is increased to the slag overtemperature of 1100 DEG C to 1250 DEG C, the smelting lasts for 2.5 hours to 3 hours, so that lead compound is deoxygenated to produce metal lead, and the copper becomes copper matte to realize the separation of copper and the lead. The dross slag on the copper matte and the wet lead are fished out to obtain the copper matte and the wet lead. Because the operation process of the invention is carried out in the converter, the separation of copper and lead is more complete. The method can solve the problems of high energy consumption, heavy environmental pollution, low metal recovery ratio, high production cost and the like in the prior copper dross slag processing.

The invention relates to non-ferrous metal metallurgy technology, in particular to the pyrometallurgy technology of lead sulfide concentrate. The process method is to successively carry out three smelting processes of oxidation smelting, reduction smelting and fuming volatilization in the same metallurgical furnace to smelt lead sulfide concentrate, and smelt crude lead, zinc fume and discardable slag in one step. In the oxidation smelting stage, after the feed reaches the set amount, the lead oxide slag is not released, and the high-temperature liquid slag is directly used in the furnace to transfer to the reduction stage of the lead oxide slag, and the smoke generated by oxidation smelting and reduction smelting is returned to the furnace for smelting. After the reduction is completed, all the crude lead is released, and the high-temperature liquid slag remains in the furnace, and it enters the slag fuming stage, and the zinc fume dust from the slag fuming is recovered and enters the next smelting cycle. The heat of the slag in the invention is fully utilized, and the energy-saving effect is obvious. The raw material preparation of the method is simple, the reducing agent only needs ordinary anthracite, and part of the fuel that needs to be supplemented in the reducing section and the fuming section is pulverized coal, which is low in value and easy to obtain.

The invention discloses a process for selective efficient copper extraction and comprehensive recovery from lead copper matte and belongs to the field of wet processes of non-ferrous metal metallurgy. According to the process disclosed by the invention, the lead copper matte is taken as a raw material, and the process comprises the following steps: crushing, grinding and screening the lead copper matte, performing pulp conditioning on the lead copper matte after screening and sulfuric acid (or a waste electrolyte), then pouring into a high-pressure kettle, performing leaching, adding an adjusting agent A and introducing pure oxygen; controlling technical conditions, oxidizing sulfur in the lead copper matte to elemental sulfur in the oxidization and leaching processes, and transferring into slag; oxidizing copper to enable the copper to enter a solution in the form of copper ions and enabling lead to leave in the slag in the form of lead sulfate with gold and silver; and enabling most of iron to enter into the slag in the forms of hematite and yellow calcium iron vitriol under high-temperature, high-pressure and high-acid conditions. After the completion of the leaching process, liquid-solid separation is performed to realize primary separation of the copper and other valuable elements; after acid adjustment of a leachate, cyclone electrolysis is directly performed to extract the copper in the leachate, and then a cathode copper product which is in line with a national standard can be obtained; and leaching residues are sent into a lead pyrometallurgy system for comprehensively recovering Pb, Ag, Au and other valuable elements.

The invention provides a method for recycling lithium in waste lithium battery slags through chloridizing roasting and evaporation and belongs to the field of resource recycling. The method comprisesthe following steps: uniformly mixing pulverized lithium slags with a certain quantity of metal chloride; and then, roasting mixed lithium slag and metal chloride at high temperature, and transferringlithium in the lithium slags into a gas-phase removing system in the form of lithium chloride. The problem that the lithium in the waste lithium batteries is difficult to recycle by thermometallurgytreatment is solved. The molar ratio of chlorine in the metal chloride and the lithium in the lithium slags is 1: 1 to 2:1, and the roasting temperature is 800-1200DEG C. The method is simple to operate, causes small pollution, and is high in economical benefit and suitable for industrial popularization.

The invention discloses a method for comprehensive recovery of valuable metals from electroplating sludge and innocent treatment of electroplating sludge. The method comprises the steps of burdening, pelletizing, smelting, blowing, dust collection, fuming, tail gas treatment and the like. According to the invention, thermometallurgy is adopted, the adaptation of the raw material is broad, the smelting and the blowing are completed in one furnace, equipment is simple to operate, and the metal recovery rate is high; through strong reduction smelting at high temperature, harmful chromium<6+> is reduced to harmless chromium<3+>, so that innocent treatment of electroplating sludge is completed; as the main component of electroplating sludge is metallic oxides, reduced and smelted smoke contains microscale sulfur dioxide only, and desulfuration is not needed for the reduced and smelted smoke; technological waste water is not generated, and pollution to the environment is less; valuable metals can be effectively recovered from electroplating sludge, and innocent treatment of electroplating sludge is realized.

The invention relates to a laterite nickel ore smelting process, in particular to a method for smelting ferronickel or nismatte with laterite-nickel ore, which comprises the following steps: crushing the laterite-nickel ore with a vertical mill until the particle size is less than 1mm, feeding the crushed laterite-nickel ore into various levels of suspension, drying and calcinating devices and a pre-reduction device in sequence, and guiding flue gas generated by the various levels of suspension, drying and calcinating devices into the vertical mill; spraying bituminous coal powder into the pre-reduction device for reduction and calcination of the materials in a suspension state, directly guiding the exhaust of the pre-reduction device into the the last level of drying and calcinating device, and smelting hot materials after pre-reduction in a DC furnace to produce the ferronickel or nismatte. The invention has the advantages of simple process, easy operation, low investment and high thermal efficiency, and can solve the problems of high energy consumption and high smelting cost in the traditional pyrometallurgy of the laterite-nickel ore.

The invention relates to a lead matte pyrogenic process treatment technology, which belongs to the field of pyrometallurgy. According to the lead matte pyrogenic process treatment technology, coke is used as a reducer and sodium carbonate is used as a mixed reactant, the major elements of lead and copper in lead matte are recovered by using the principle that the carbon in the coke reacts with sulfides of lead and copper in the lead matte to produce a lead copper alloy; since sodium sulfide is produced by the reaction, the melting point of the slag is reduced, and the slag is more completely separated from the lead copper alloy; meanwhile, other impurity metals such as zinc and iron in the lead matte are also subjected to similar reaction to be reduced into the lead copper alloy, and the impurity metals entering the lead copper alloy are separated with ease subsequently and have an extremely small effect on the entire lead matte pyrogenic process treatment technology; the sulfur in the lead matte is completely converted into the sodium sulfide so as to prevent environmental pollution, realize green production and meet the environmental protection requirements.

The invention relates to a method for processing tin refining sulfur slag and belongs to the technical field of non-ferrous metal pyrometallurgy. The method comprises the following steps: firstly, uniformly mixing the tin refining sulfur slag and a vulcanizing agent according to a molar ratio of Sn to S of 1:(1 to 2.5) to obtain mixed materials; then placing the mixed materials into a vacuum furnace and performing the reaction for 1 to 50 min under a pressure of 1 to 100 Pa and a temperature of 700 to 1,200 DEG C so as to obtain copper or copper matte and solid stannous sulfide on a condenser. According to the method, a vacuum distillation process is adopted and tin reacts with the vulcanizing agent under the vacuum high temperature condition to obtain the stannous sulfide and the copper matte so as to implement separation and recovery of tin and copper in the tin refining sulfur slag; the method adopts the simple process, has a safe and controllable process, is convenient to operate, has a tin direct recovery rate of over 98 percent, has a copper removal rate of over 96 percent and has no pollution to the environment.

The invention relates to a method for producing zinc powder by treating a zinc-containing miscellaneous material through an electric furnace. The zinc powder is prepared by the zinc-containing miscellaneous material through a zinc-containing miscellaneous material quantitatively-batching process, a zinc-containing miscellaneous material mixture pelletizing process, a zinc-containing miscellaneousmaterial particle roasting process, a roasted flue gas dust collection process, an electric furnace smelting process, a zinc powder condensation process and a smelted flue gas dust collection process. In the method, the zinc powder is produced by the zinc-containing miscellaneous material generated by zinc pyrometallurgy or zinc hydrometallurgy, so that useful zinc powder can be extracted and recycled from the zinc-containing miscellaneous material. The zinc-containing miscellaneous material can be completely utilized; and the method has the advantages of removing fluorine and chlorine and completely recycling condensed waste gas, along with extremely low content of impurities such as iron and the like in raw materials and low yield of waste residues of a device, and is suitable to be applied to the production of the zinc powder prepared by recycling the zinc-containing miscellaneous material. The obtained zinc powder can be used for a replacement reduction process of hydrometallurgy.

A method for recycling valuable elements from blast furnace flocculated dust adopts a process integrating flotation, magnetic separation and reselection to treat low-grade blast furnace flocculated dust with a 2 to 8 percent zinc content and recycle the valuable elements in the low-grade blast furnace flocculated dust, and comprises the following specific steps: firstly, conducting ore grinding on blast furnace cloth bag dust, sieving the blast furnace cloth bag dust with a fine screen for fineness classification, conducting ore grinding on coarse graded products on the fine screen, returning the coarse graded products for classification, placing the blast furnace flocculated dust on the fine screen directly for classification, returning products on the fine screen to a grinding machine, mixing and then concentrating products under the fine screen after classification, adding a medicament into the concentrated product, carrying out flotation including twice roughing and once fine screening, and carrying out classification to obtain carbon ore concentrate, iron ore concentrate and final tailing serving as a raw material in pyrometallurgy of zinc oxide. The method has the advantages that the process is simple; the energy consumption and the manufacturing cost are low; the comprehensive recycle effect is good; the selected carbon ore concentrate can serve as injection coal of steel enterprises; the selected iron ore concentrate can return to a pelletizing process directly; the final tailing (a zinc-rich material) is used for pyrometallurgy to extract zinc oxide.

The invention relates to a wet process for treating lead copper matte, and belongs to the field of non-ferrous metal hydro-metallurgy. In the process, the lead copper matte is treated by a normal-pressure leaching wet process; and the lead copper matte is leached by sulfuric acid and sodium oxide, and oxygen is continuously introduced in the leaching process, wherein copper is leached, and the lead in forms of lead sulfate and lead chloride is retained in residue. After the leaching process is finished, liquid-solid separation is carried out and primary separation of metals is implemented; copper-containing leachate is reduced by scrap iron to form copper sponge, and solution after reduction serves as a raw material for recycling iron; and the leaching residue returns to a lead pyrometallurgy system, and valuable elements such as lead, silver, simple sulfur substance and the like are recycled. In the wet process, solution is not discharged, the environment is protected, and the wet process belongs to clean metallurgy; the process is simple and practicable, and is convenient to operate; and the cost is low and the comprehensive recoverability is high.

The invention relates to an aluminum-magnesium light castable and a preparation method thereof. The technical scheme comprises the following steps: using 60 to 85 wt% of aluminum-magnesium porous ceramic particles as the skeletal material, and using 10 to 35 wt% of corundum fines, 0 to 0.3 wt% of silicon oxide micropowder, 1 to 6 wt% of magnesium oxide micropowder and 2 to 8 wt% of activated aluminum oxide micropowder as the host material; premixing 1 to 3 wt% of water reducer with the host material additionally based on the total weight of the skeletal material and the host material, adding the premixed host material into the skeletal material, and adding 8 to 20 wt% of water additionally based on the total weight of the skeletal material and the host material; and stirring uniformly, pouring, vibration-moulding, and drying the body after the moulding for 6 to 36 hours under the temperature of 110 to 150 DEG C. The product provided by the invention has the characteristics of low silicon content, is cement-free, and has high porosity, small average pore size, high fire resistance, large high temperature strength, low thermal conductivity, good thermal shock stability and strong medium erosion resistance such as the slag and the like. The castable provided by the invention can be used as the energy saving working lining material of the industrial furnace in pyrometallurgy and the like, which can contact with the medium such as the high temperature slag and the like in a long term.

The invention discloses a method for extracting zinc from non-ferrous metal waste residue. The method is characterized by comprising the steps of pyrometallurgy, acid leaching, zinc depositing, reduction smelting and the like. Firstly, a fire system is utilized to obtain smoke phase secondary zinc oxide products under specific smelting conditions to enable the zinc in the non-ferrous metal waste residue to enter a secondary zinc oxide phase as far as possible, so that good raw material foundation is laid for improving zinc quality; secondly, according to characteristics of the metal zinc, a wet process is utilized to recover the zinc under a certain process condition; and finally, the reduction smelting is performed on the obtained crude zinc to obtain refined zinc. By utilizing a fire-wet combination process to recover the zinc, the recovery rate of the zinc is high, the zinc quality is good, and cyclic utilization of the waste residue is achieved. The existing resources are further recovered, and pollution of the valuable metal to the environment is avoided, so that the method is safe and environment-friendly. Besides, the method is simple in principle, reasonable in flow path and low in cost.

The invention relates to a method for smelting nickel ore concentrate by using a smelting furnace, belonging to the field of non-ferrous metallurgy. A refractory lining is needed for high-temperature smelting of a general pyrometallurgical furnace, but the refractory lining is prevented from being used above the melting bath surface of an Ausmelt furnace and the nickel ore concentrate is directlysmelt by adopting a slag-hanging operation technology of a cooper water jacket; and for the general pyrometallurgical furnace, a refractor brick is required to be lined outside the copper water jacket which plays roles of cooling the refractor brick and prolonging the service life of the refractor brick. In the method, the refractor brick is arranged below the nickel matte surface of the melting bath and is prevented from being used above the nickel matte surface, so that the production cost of the smelting furnace is greatly reduced and the considerable economic benefit is obtained.

A technology for refining crude copper features that at the blowing stage in converter, the contents of S and O in discharged copper are reasonably controlled, the nitrogen instead of air is used for discharge slags, and at reducing stage the nitrogen gas is proportionally added to reducer. Its advantages are simple operation, short period, high productivity, less energy consumption and no smoke pollution.

The invention belongs to the technical field of thermometallurgy, and particularly relates to a method for removing arsenic from white smoke generated in copper smelting. The method comprises the steps of mixing the white smoke generated in copper smelting with sulfur for industrial use by a weight ratio of 1:(0.3-0.5); roasting at 330-370DEG C firstly; then volatilizing the obtained roasted product at 600-660DEG C, so as to lower the content of arsenic in the final roasted product to be 0.6-2%. The method has simple conditions in removing the arsenic, has a short technological process, can thoroughly remove the arsenic in the white smoke, and has high roasting rate of valuable metals; and the content of arsenic and iron cake can be greatly lowered after the white smoke with the arsenic removed is leached through a wet process.

The invention relates to a method for recovering tantalum, silver, nickel and iron from a waste tantalum capacitor. The method comprises the following steps: firstly, the waste tantalum capacitor is mechanically crushed, and metal and nonmetal are separated to obtain a metal material; then, the metal material is magnetically separated to separate out a nickel-iron magnetic material; then, a residue is screened to obtain silver-contained tantalum-enriched powder; then, the electronic beam smelting is performed for the tantalum-enriched powder, and metal silver is separated out through evaporation-condensation; and finally, a residual metal tantalum material (containing less tantalum oxide) is reduced to obtain high-purity metal tantalum. The method is simple, generates no poisonous gas and waste liquid in the whole process, prevents the environmental pollution caused by traditional thermometallurgy and hydrometallurgy, and realizes the resource utilization of the waste tantalum capacitor under environment-friendly condition.

The invention relates to a fire-refining method of crude bismuth, and belongs to the technical field of fire metallurgy. The fire-refining method comprises the following steps: liquating a crude-bismuth melt so as to remove copper; performing vacuum distillation again on the liquated crude-bismuth melt so as to remove impurities, such as lead and silver; performing chlorination refining; and finally performing refining so as to obtain refined bismuth. According to the fire-refining method disclosed by the invention, a vacuum distillation technique is adopted for replacing a procedure that zinc is added in a refining kettle so as to remove silver, and partial lead, antimony, tellurium and arsenic are removed, so that the labor strength of workers is reduced; through secondary vacuum distillation, crude silver with a high silver content can be directly collected in a vacuum furnace, and generated secondary crude bismuth can be recycled, so that the cost is greatly reduced; a subsequent zinc removing procedure is also omitted, and the amount of chlorine gas for subsequent chlorination refining is greatly reduced, so that harm to environment is reduced to a great extent, and the direct recovery rate of bismuth is increased; the whole technological process is safe and controllable, the operation is convenient, adopted equipment is simple, the universality of raw materials is high, the direct recovery rate of bismuth is high, and the slag yield is low.

The invention relates to an energy-saving and high-efficiency rare earth ore concentrate sulfuric acid stepped roasting method, and belongs to the technical field of wet metallurgy and thermometallurgy. The energy-saving and high-efficiency rare earth ore concentrate sulfuric acid stepped roasting method comprises the following steps: mixing rare earth ore concentrate with sulfuric acid with the mass concentration of more than or equal to 92.5% according to weight ratio of 1 : (1.0-1.3); pelletizing, and charging particles into a first-section roasting kiln to roast, so that fluorine ions and water in the rare earth ore concentrate are completely volatilized; condensing the gasified fluorine ions and water, recovering hydrofluoric acid, roasting defluorinated dry ore particles, and charging the roasted particles into a second-section roasting kiln to separate; washing and absorbing separated sulfuric acid gas during roasting, recovering sulfuric acid, and directly leaching roasted ores to obtain a sulfuric acid rare earth solution. According to the energy-saving and high-efficiency rare earth ore concentrate sulfuric acid stepped roasting method, after the stepped roasting process is utilized, waste gas generated in pelletizing step is water vapor and can be directly discharged; compared with the prior art, the stepped roasting method has the advantages that a waste gas washing and absorbing system is reduced to more than 70% and the environmental protection input is reduced to more than 80%.