A kind of preparation method of high-strength piston pin hole bushing

A piston pin hole and high-strength technology, applied in the field of piston pin hole bushing preparation, can solve the problems of low material utilization rate, high production cost, high price, etc., and achieve high material utilization rate, low cost and easy operation Effect

Active Publication Date: 2022-05-24
CHINA WEAPON SCI ACADEMY NINGBO BRANCH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, domestic engine piston pin hole bushings are mainly made of copper alloys such as tin bronze and phosphor bronze, which are relatively expensive, and the forming methods are mostly solid bar machining or machining after forging. higher
Moreover, the performance of the prepared piston bush is 540MPa at room temperature, and the Brinell hardness is about 170HB, which is far from that of the imported piston bush.

Method used

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  • A kind of preparation method of high-strength piston pin hole bushing

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] ① Ingredients: Silicon brass is selected as the bushing material; 33% Zn, 2.5% Mn, 1.5% Al, 1.2% Ni, 1.3% Si, and the rest are Cu for weight percentage. Copper, zinc, aluminum and silicon are added in the form of pure copper, pure zinc, pure aluminum and pure silicon, and manganese and nickel are added in the form of CuMn30 copper-manganese master alloy and CuNi15 copper-nickel master alloy.

[0025] ②Smelting: Add pure copper, pure zinc, pure aluminum, pure silicon, copper-manganese alloy and copper-nickel alloy into the melting furnace to melt, and fully stir evenly to prevent uneven temperature of copper liquid and local overheating and oxidation.

[0026] ③Horizontal continuous casting: The smelted copper liquid is subjected to horizontal continuous casting to obtain a copper tube ingot with an outer diameter of 60 mm, an inner diameter of 50 mm and a length of 1000 mm.

[0027] ④ Spinning: The copper tube ingot obtained after horizontal continuous casting is used a...

Embodiment 2

[0031] ① Batching: 29% Zn, 1.5% Mn, 0.8% Al, 0.6% Ni, 0.8% Si, and the rest are Cu in weight percentage. Copper, zinc, aluminum and silicon are added in the form of pure copper, pure zinc, pure aluminum and pure silicon, and manganese and nickel are added in the form of CuMn30 copper-manganese master alloy and CuNi15 copper-nickel master alloy.

[0032] ②Smelting: Add pure copper, pure zinc, pure aluminum, pure silicon, copper-manganese alloy and copper-nickel alloy into the melting furnace to melt, fully stir evenly, to prevent uneven temperature of copper liquid and local overheating and oxidation.

[0033] ③Horizontal continuous casting: The smelted copper liquid is subjected to horizontal continuous casting to obtain a copper tube ingot with an outer diameter of 50 mm, an inner diameter of 40 mm and a length of 1000 mm.

[0034] ④ Spinning: The copper tube ingot obtained after horizontal continuous casting is used as a spinning blank, and the spinning is performed by rever...

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Abstract

A preparation method of a high-strength piston pin hole bushing, the steps: by weight percentage 28.5-33.5% Zn, 1.5-2.5% Mn, 0.8-1.5% Al, 0.6-1.2% Ni, 0.7-1.3% Si, the rest is Cu, for batching. Copper, zinc, aluminum and silicon are added in the form of pure copper, pure zinc, pure aluminum and pure silicon; manganese and nickel are added in the form of CuMn30 copper-manganese master alloy and CuNi15 copper-nickel master alloy; pure copper, pure zinc, pure aluminum, pure Add silicon, copper-manganese alloy and copper-nickel alloy into the smelting furnace to melt and fully stir; carry out horizontal continuous casting of molten copper to obtain a rough ingot; use the copper tube ingot obtained after horizontal continuous casting as a spinning blank, Spinning is carried out in reverse rotation mode, and the rollers are installed with a pair of double-cone rollers at staggered distances. The gap between the mandrel and the rollers is 4-8mm, the feed ratio is 0.5-1mm / r, and the temperature is 150-250°C. ;Machining. The preparation method of the invention has simple procedures and is easy to operate, and the prepared piston pin hole bushing has high strength and low cost, can meet the use requirements of the piston pin seat, improve its fatigue resistance, and effectively avoid pin seat failure.

Description

technical field [0001] The invention relates to a preparation method of a piston pin hole bushing, in particular to a preparation method of a high-strength piston pin hole bushing. Background technique [0002] The piston pin hole bushing is one of the key parts of the engine. It is inserted in the piston pin hole with an interference fit and has a clearance fit with the piston pin. It is used to reduce the contact stress on the surface of the piston pin hole and improve the reliability of the pin hole. Due to the continuous high-frequency alternating stress during high-temperature operation, the working conditions of the bushing are extremely harsh. Therefore, the bushing material needs to have good hardness, strength and fatigue resistance. [0003] At present, domestic engine piston pin hole bushings are mainly made of copper alloys such as tin bronze and phosphor bronze, which are relatively expensive, and the forming methods are mostly solid bar machining or machining ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C1/03C22C9/04B22D11/045C22F1/08B21D22/16
CPCC22C1/03C22C9/04B22D11/004B22D11/045B22D11/006C22F1/08B21D22/16
Inventor 洪晓露徐恒秋黄涛郭亚明彭银江徐英陈大辉朱鸿磊张将刘永强侯林冲
Owner CHINA WEAPON SCI ACADEMY NINGBO BRANCH
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