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Intelligent management system of steel rail welding production line and steel rail welding production line

A welding production line and management system technology, which is applied in manufacturing computing systems, data processing applications, program control in sequence/logic controllers, etc., to achieve the effects of improving dynamic response capabilities, improving work efficiency and operating reliability

Active Publication Date: 2022-04-08
METALS & CHEM RES INST CHINA ACAD OF RAILWAY SCI +3
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, there are mainly the following problems in this production mode

Method used

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  • Intelligent management system of steel rail welding production line and steel rail welding production line
  • Intelligent management system of steel rail welding production line and steel rail welding production line
  • Intelligent management system of steel rail welding production line and steel rail welding production line

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Embodiment Construction

[0022] Specific embodiments of the present invention will be described below with reference to the accompanying drawings.

[0023] figure 1 It is a block diagram schematically showing the overall structure of a rail welding production line including an intelligent management system according to an embodiment of the present invention. The overall structure of the rail welding production line including the intelligent management system according to an embodiment of the present invention is as follows: figure 1 As shown, it includes joint production equipment 1 , information collection equipment 2 , network equipment 3 , workstation computer 4 , and server 5 . Joint production equipment 1 mainly includes rust remover, welding machine, rough milling machine, heat treatment machine, blower, straightening machine, fine grinding machine, appearance inspection flatness instrument, flaw detector. The working area where each equipment is located is called a station, for example, the w...

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Abstract

The invention provides an intelligent management system of a steel rail welding production line and the steel rail welding production line. The whole-flow real-time monitoring, recording, analysis and management of a steel rail flash welding head production process are realized. The intelligent management system comprises a plurality of information acquisition devices for acquiring data; the plurality of station computers are used for receiving and processing the acquired data, transmitting the data to the server and controlling the operation of respective stations; the server is used for analyzing and storing the data and transmitting the specified data and / or an analysis result to a specified station; the PLC controllers of at least the welding station and the heat treatment station can transmit data to the server in real time for real-time analysis, at least the welding station is provided with a first limiting switch, when the first limiting switch detects that a steel rail reaches a designated position, the information is uploaded to the server, and the server sends the information to the PLC controllers of at least the welding station and the heat treatment station; and the roller line is controlled to stop running until the work of the welding machine is completed.

Description

technical field [0001] The invention relates to a rail welding production line, and more specifically, to an intelligent management system for a rail welding base production line. Background technique [0002] At present, as a rail welding production line, the rail flash welding base welds short rails to form long rails. The whole process includes rail base metal rail matching, rust removal, welding, heat treatment, rough milling, grinding, straightening, fine grinding , Appearance inspection, flaw detection, long rail delivery and other processes. Usually, the roller line is used to transport the steel rail to the stations where the above-mentioned operations are carried out, so that these operations are carried out in sequence. Each process is independent of each other in terms of operation methods and methods, and at the same time has a certain correlation. There are many types of production information data in the welding rail production line, and the workload of data i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P23/06G06Q10/04G06Q50/04G16Y10/25G16Y20/20G16Y40/10G16Y40/20G05B19/05
CPCY02P90/30Y02P90/02
Inventor 高振坤邵丕彦魏强毛昆朋王莹莹彭鹏赵国李金华李力丁韦张恒郭犇
Owner METALS & CHEM RES INST CHINA ACAD OF RAILWAY SCI
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