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Process and device for preparing continuous combined filament yarn

A technology of mixed fiber yarn and process, which is applied in the field of new material processing, can solve problems such as difficult to be widely promoted and applied, difficult to meet large-scale production, rigid and difficult to adjust yarn spreading effect, etc., to achieve optimal interface distribution, enhanced separation effect, The effect of improving fiber blending efficiency

Active Publication Date: 2022-04-26
SHANDONG NON METALLIC MATERIAL RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The invention patent application with the application number 201510587586.0 discloses a fiber blending device. The fiber blending process is completed by electrospinning. The disadvantage of this method is that it needs to be equipped with 5Kv~30Kv high-voltage power supply, the screw running speed is only 0.1cm / min~5cm / min, which is difficult to meet the needs of mass production
The invention patent application with the application number of 201810630110.4 discloses a combined device for preparing super-imitation cotton polyester air-sprayed deformed mixed fiber yarn. In this method, polyester yarn and nylon yarn pass through an annular cavity to form random intertwined mixed fiber , the disadvantage of this method is that the spreading objects are limited, the spreading effect is rigid and difficult to adjust, and it is difficult to be widely popularized and applied. Therefore, a new continuous mixed fiber preparation process and device are urgently needed to fill the gap in this field

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Process and device for preparing continuous combined filament yarn
  • Process and device for preparing continuous combined filament yarn
  • Process and device for preparing continuous combined filament yarn

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0064] A process for spreading glass fiber tow, the specific steps are:

[0065] Place the glass fiber with a specification of 480Htex on the second creel, and pass the fiber through the third guide into the second release roller, then spread the fiber through the second air-jet diffusion device and enter the traction through the fourth guide Roll and enter the winding roll to obtain the glass fiber in the separated state;

[0066] The running speed of the unwinding roller adopted in this application is 2.1m / min, and the running speed of the traction roller is 2.0m / min;

[0067] What above-mentioned technique adopts is the device described in the equipment embodiment, and the parameter setting of further air jet diffusion device is:

[0068] The width of the outlet of the spreading channel is 15mm, the height is 1mm, the width of the entrance of the spreading channel is 3mm, and the height is 0.5mm, and the spreading channel expands synchronously in the horizontal and vertica...

Embodiment 2

[0072] A process for spreading nylon fiber tow, the specific steps are:

[0073] Place the nylon fiber tow with a specification of 1400Dtex on the first creel, and pass the fiber through the first guide into the first yarn-releasing roller, and then spread the fiber through the first air-jet diffusion device and pass through the second guide The device enters the traction roller and enters the winding roller to obtain nylon fibers in a separated state;

[0074] The running speed of the unwinding roller adopted in this application is 1.1m / min, and the running speed of the traction roller is 1.0m / min;

[0075] What above-mentioned technique adopts is the device described in the equipment embodiment, and the parameter setting of further air jet diffusion device is:

[0076] The width of the outlet of the spreading channel is 10mm, the height is 2mm, the width of the entrance of the spreading channel is 1mm, and the height is 1mm, and the spreading channel expands synchronously i...

Embodiment 3

[0080] A kind of technology that is used to prepare glass fiber and nylon fiber mixed filament, concrete steps are:

[0081] Place the nylon fiber with a specification of 2135Dtex on the first creel, and pass the fiber through the first guide into the first yarn release roller, and then spread the thermoplastic resin fiber through the first air jet diffusion device and pass through the second guide The device enters the traction roller;

[0082]Place the glass fiber with a specification of 480Htex on the second creel, and pass the fiber through the third guide into the second release roller, then spread the reinforced fiber through the second air-jet diffusion device and enter through the fourth guide traction roller;

[0083] The fibers after the two kinds of spreading are mixed by the drawing roller and enter the winding roller through the fifth guide;

[0084] The running speed of the unwinding rollers adopted in this application is 1.6m / min, and the running speed of the ...

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Abstract

The invention belongs to the field of new material processing, and particularly provides a process and a device for preparing continuous combined filaments, which are mainly used for mixed filament processing of thermoplastic resin fibers and reinforced fibers, the processing process is realized by a combined device, and the device consists of a creel, a yarn releasing roller, an air injection diffusion device, a traction roller, a guider and a winding roller, wherein the air injection diffusion device consists of an observation plate, a yarn spreading plate, an air injection device, an air storage device and an air inlet device from top to bottom; by adopting the device and the corresponding process, the continuous combined filament yarn can be prepared, the effect of dispersing fiber bundles into monofilaments is greatly improved after the thermoplastic resin fibers and the reinforced fibers are spread respectively, micron-level mixing of the two continuous fibers can be conveniently and quickly realized, the fiber mixing efficiency of the thermoplastic resin fibers and the reinforced fibers is improved, and the production cost is reduced. And the interface distribution of the resin fiber and the reinforced fiber in the combined filament yarn is further optimized.

Description

technical field [0001] The invention belongs to the field of new material processing, and in particular relates to a process and a device for preparing continuous mixed fiber filaments. Background technique [0002] Fiber-reinforced thermoplastic composites have the advantages of high toughness, short molding cycle, and easy secondary molding. They are an important development direction of my country's composite material industry in the future. The impregnation methods of fiber-reinforced thermoplastic composites can be roughly divided into pre-impregnation method and fiber mixing method. The fiber mixing method is to mix thermoplastic polymer fibers and reinforcing fibers together to form mixed fiber bundles (mixed filaments) or mixed yarns. This kind of mixed yarn is suitable for weaving and forming, and is mostly used for forming composite products with complex shapes. The advantages of the above method are that the resin content is easy to control, the fibers can be full...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D02G3/04D02J1/18
CPCD02G3/045D02J1/18D10B2101/06D10B2101/12D10B2331/02D10B2331/04Y02P70/62
Inventor 夏池袁宝国张德宾徐国芬闫龙马承燕孔国强袁君邵军陶炜李树军魏化震
Owner SHANDONG NON METALLIC MATERIAL RES INST
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