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Foaming defect diagnosis method, device and equipment and storage medium

A defect diagnosis and defect technology, applied in the field of defect detection, can solve the problems of factory economic loss, low qualification rate of refrigerator products, high foaming bubble rate, etc.

Pending Publication Date: 2022-05-10
QINGDAO HAIER INST OF IND INTELLIGENCE CO LTD +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the foaming process of refrigerator factories is affected by many factors, and there are defects such as high foaming bubble rate. The factory does not store, use and analyze the detection data of the foaming process to conduct an in-depth analysis of the factors of foaming defects, but only relies on The subjective experience of process managers judges the factors that cause foaming defects
[0004] This method not only consumes a lot of manpower and time costs, but also cannot excavate and trace the root cause of foaming defects, resulting in low pass rate of refrigerator products, high repair rate, and great economic losses to the factory

Method used

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  • Foaming defect diagnosis method, device and equipment and storage medium
  • Foaming defect diagnosis method, device and equipment and storage medium
  • Foaming defect diagnosis method, device and equipment and storage medium

Examples

Experimental program
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Effect test

Embodiment 1

[0056] figure 1 It is a flow chart of a method for diagnosing foaming defects provided by Embodiment 1 of the present invention. This embodiment is applicable to the situation where it is necessary to analyze and determine the root factors leading to foaming defects and the action ratio of each root factor. Bubble defect diagnosis means to perform, such as figure 1 As shown, it specifically includes the following steps:

[0057] Step 110, acquiring foaming data, gun head data and production data of the foaming process.

[0058] Among them, the foaming data includes environmental data and material data. Environmental data may include data acquired by environmental sensors located in various links of the foaming process, specifically including: ambient temperature, ambient humidity, ambient air pressure, and WIP codes. Material data can include material sensing data obtained by material sensors located in each link of the foaming process, specifically including warm-up time, ...

Embodiment 2

[0071] figure 2 It is a flow chart of a method for diagnosing foaming defects provided by Embodiment 2 of the present invention. This embodiment is embodied on the basis of the foregoing embodiments. Such as figure 2 As shown, in this embodiment, the method may also include:

[0072] Step 210, acquiring foaming data, gun head data and production data of the foaming process.

[0073] Wherein, the foaming data includes environmental data and material data of the foaming process, and the material data includes material state data and material barcode data.

[0074] In one embodiment, step 210 may specifically include:

[0075] Determine the data collected by the environmental sensors located in each link of the foaming process as environmental data; determine the data collected by the material sensors located in each link of the foaming process as material state data; determine the data scanned by the mobile material barcode gun It is determined as the material barcode data...

Embodiment 3

[0118] Figure 5 It is a structural schematic diagram of a foaming defect diagnosis device provided in Embodiment 3 of the present invention, which can be applied to situations where it is necessary to analyze and determine the root factors leading to foaming defects and the action ratio of each root factor. The device can be realized by software and / or hardware, and is generally integrated in computer equipment.

[0119] Such as Figure 5 As shown, the device includes:

[0120] An acquisition module 510, configured to acquire foaming data, gun tip data and production data of the foaming process;

[0121] Executing module 520, configured to input the foaming data, the gun head data and the production data as input data into the pre-trained foaming defect diagnosis model, so that the foaming defect diagnosis model can be combined with the The influencing factors of the foaming effect are determined based on the convolutional neural network to determine the root cause of the ...

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Abstract

The invention discloses a foaming defect diagnosis method, device and equipment and a storage medium. The method comprises the following steps: acquiring foaming data, gun head data and production data in a foaming process; the foaming data, the gun head data and the production data serve as input data to be input into a pre-trained foaming defect diagnosis model, so that the foaming defect diagnosis model determines basic factors causing foaming defects on the basis of a convolutional neural network in combination with influence factors influencing the foaming effect, and based on a Bayesian causal network, determining an action proportion corresponding to each root factor. According to the technical scheme, the foaming data, the gun head data and the production data obtained in the foaming process are input into the foaming defect diagnosis model, and the model processes the foaming data, the gun head data and the production data in combination with the influence factors influencing the foaming effect; determining the basic factors causing the foaming defect and the action proportion of each basic factor on the foaming defect, and realizing analysis and tracing of the basic factors causing the foaming defect.

Description

technical field [0001] Embodiments of the present invention relate to defect detection technology, and in particular to a method, device, equipment and storage medium for diagnosing foaming defects. Background technique [0002] The foaming process is a crucial link in the refrigerator production process. The effect of the foaming process directly determines the quality of the refrigerator. It is also related to the production cost of the production line and the energy-saving performance of the refrigerator, which in turn affects the user's use of the finished refrigerator. experience. Therefore, the quality of foaming is one of the key concerns of the entire refrigerator industry. [0003] At present, the foaming process of refrigerator factories is affected by many factors, and there are defects such as high foaming bubble rate. The factory does not store, use and analyze the detection data of the foaming process to conduct an in-depth analysis of the factors of foaming d...

Claims

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Application Information

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IPC IPC(8): G06N3/04G06N3/08G06N7/00B29C44/60
CPCG06N3/084B29C44/60G06N7/01G06N3/045
Inventor 周靖超张成龙滕辉孙明贾淇超李志远
Owner QINGDAO HAIER INST OF IND INTELLIGENCE CO LTD
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