Secondary gas protection device for narrow-gap MAG/MIG automatic welding

A gas protection device and automatic welding technology, which is applied in the direction of welding protection devices, welding equipment, welding accessories, etc., can solve the problems of reduced protection effect, unfavorable reduction of welding production costs, and increase of production costs, so as to reduce operation and maintenance costs, The effect of eliminating welding porosity defects and avoiding failure

Pending Publication Date: 2022-06-24
武汉纳瑞格智能设备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The typical structure of the filter screen uniform flow technology is that after laminating the multi-layer stainless steel filter screen with a very high mesh number, the filter tube made by laser welding is used as the uniform flow device, and then the oval secondary protective gas flow limiting cover is used The scope of the secondary gas protection is given; the main limitations of this technology are: 1. The circulating water cooling effect of the restrictor is poor, which is not conducive to the long-term reliable and stable operation of the secondary gas protection device
2. The uniform flow filter tube is directly exposed to the spattering area of ​​the splash. When the surface of the uniform flow filter tube is welded and accumulated a certain amount of splash, the uniform flow filter tube will fail and the protection effect will be greatly reduced
In order to avoid welding defects caused by the accumulation of spattered deposition, the more expensive uniform flow filter tube can only be replaced frequently
3. The low life of the secondary protection device increases the production cost
4. The gas consumption is high, which is not conducive to reducing the welding production cost
[0005] Plate-type porous uniform flow technology is mostly used for secondary protection under narrow gap TIG welding conditions, and is rarely used under narrow gap MIG welding conditions; since TIG welding has no welding spatter, there is no life problem caused by spatter; but the water cooling effect Poor limitations still exist. When the plate-type multi-hole uniform flow technology is used under the condition of narrow gap MIGA welding, the existing technology still has the limitation of short service life.

Method used

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  • Secondary gas protection device for narrow-gap MAG/MIG automatic welding
  • Secondary gas protection device for narrow-gap MAG/MIG automatic welding
  • Secondary gas protection device for narrow-gap MAG/MIG automatic welding

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] like Figure 1-7 As shown, a long-life narrow-gap MAG / MIG automatic welding secondary gas protection device mainly includes: a front device body 6, a rear device body 7, a screen pipe 17, a front screen pipe protection structure 8, and a rear screen pipe protection Structure 9 , front restrictor guide groove 18 , rear restrictor guide groove 25 , front circulating water cooling structure 10 and rear circulating water cooling structure 11 .

[0027] The front device body 6 and the rear device body 7 are two rectangular cuboid structures that are mirror images of each other. The upper part of each rectangular cuboid structure is provided with the installation structure of the uniform flow filter screen tube 17, the middle part is provided with the protection structure of the filter screen tube, the lower part is provided with the flow restriction guide groove, and the outer part of the lower current restriction guide groove is strongly irradiated by light and heat. Equip...

Embodiment 2

[0034] A secondary gas protection device under the condition of narrow gap MAG / MIG welding, the filter tube 17 has an outer diameter of 11mm and an inner hole diameter of 6mm; the front restrictor guide groove 18 and the rear front restrictor guide groove 25 are 40mm long and 10mm wide. The height is 46 mm; both the front filter screen tube protection structure 8 and the rear filter screen tube protection structure 9 have 106 equalizing holes 20 with a diameter of 1 mm. Other structures are the same as in Example 1.

Embodiment 3

[0036] A secondary gas protection device under the condition of narrow gap MAG / MIG welding, the front circulating water cooling structure 10 and the rear circulating water cooling structure 11 are respectively machined with semicircular grooves in the lower part of the front device body 6 and the rear device body 7 by ball milling, Another semicircle of equal diameter is machined on the milling hole cover plate 21, and then welded by brazing. Other structures are the same as in Example 1.

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Abstract

The invention discloses a narrow gap MAG/MIG automatic welding secondary gas protection device which comprises a welding gun seat and a narrow gap welding gun, the narrow gap welding gun is fixed to the welding gun seat, the narrow gap welding gun is sequentially provided with a device body, a uniform flow filter screen pipe, a filter screen pipe protection structure and a flow limiting guide groove, and the device body comprises a front device body and a rear device body. The upper part of each rectangular cuboid structure is provided with a mounting structure of a uniform flow filter screen pipe, the middle part of each rectangular cuboid structure is provided with a protection structure of the filter screen pipe, and the lower part of each rectangular cuboid structure is provided with a flow limiting guide groove. The secondary protection device is located at a low set working temperature for a long time, and is stable, reliable and long in service life; the secondary protection device is always at a lower working temperature, so that spatter cannot be welded with the device and is extremely easy to remove; the filter screen pipe is permanently free of splashing deposition, protection on a high-temperature welding area is extremely reliable, and the defect of welding air holes caused by splashing deposition of the filter screen pipe is completely eradicated.

Description

technical field [0001] The invention belongs to the technical field of welding, and in particular relates to a secondary gas protection device for automatic welding of narrow gap MAG / MIG. Background technique [0002] Secondary gas shielding is a unique application under the condition of narrow gap gas shielded welding, which directly determines the weld quality and reliability of the arc ignition and arc extinguishing end, especially the weld quality and reliability of the secondary cover welding layer and the cover welding layer. This secondary gas shielding technology is slightly defective, and the probability of porosity defects in the weld is high. [0003] In the development and application of narrow-gap gas shielded welding for more than half a century, the mature secondary protection technologies formed are limited, and there are basically the following types: one is the multi-layer filter uniform flow technology, and the other is the plate-type porous uniform flow t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/173B23K9/02B23K9/32
CPCB23K9/173B23K9/0213B23K9/321B23K9/32
Inventor 张富巨
Owner 武汉纳瑞格智能设备有限公司
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