Unlock instant, AI-driven research and patent intelligence for your innovation.

Multi-functional composite material preforming robot manufacturing unit

A technology of composite materials and manufacturing units, which is applied in the direction of acupuncture machines, sewing equipment, non-woven fabrics, etc., can solve the problems of high labor costs, low processing efficiency, poor flexibility, etc., to achieve intelligent equipment, improve processing efficiency, The effect of improving process stability

Pending Publication Date: 2022-07-01
无锡云曰智能科技有限公司
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the field of composite material manufacturing, the production method in my country mainly completes the winding, acupuncture and sewing mechanisms manually through multiple separate processes, and the processing efficiency is low.
Regarding the winding mechanism, acupuncture mechanism and unilateral sewing mechanism, the traditional machines produced in my country have low degrees of freedom and poor operational flexibility, and can only realize simple product winding molding with less than four degrees of freedom.
Such as containers, pipes, utility poles, etc., it is difficult to realize the processing of complex rotating shells; in addition, the adaptability of equipment is poor, and it is difficult to adapt to the diversified production of products
Manual winding, needle punching and sewing have problems such as low production efficiency, poor product quality, inconsistent product performance and high labor costs, which greatly limit the manufacture of high value-added composite shells
Traditional winding, acupuncture and sewing equipment with two to four degrees of freedom have shortcomings such as poor flexibility and poor versatility, and cannot complete motion trajectory planning well to achieve good kinematic characteristics

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Multi-functional composite material preforming robot manufacturing unit
  • Multi-functional composite material preforming robot manufacturing unit
  • Multi-functional composite material preforming robot manufacturing unit

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] refer to figure 1 , which is the first embodiment of the present invention. This embodiment provides a multi-functional composite material pre-forming robot manufacturing unit. The multi-functional composite material pre-forming robot manufacturing unit includes a robot body 100, a tool box 200, and a connecting mechanism 300. , and the preform displacement mechanism 400, the robot body 100 is the main output structure of the manufacturing process, the toolbox 200 is used to store the winding, acupuncture, and suturing mechanisms, and the connection mechanism 300 is used to connect the robot and the winding, acupuncture, and suturing mechanisms. , the function of the preform displacement mechanism 400 is to place the preform.

[0029] The specific robot body 100 includes a robot 101, a robot base 102, and the robot 101 and the robot base 102 are fixedly connected; the toolbox 200 includes a toolbox shell 201, a constant tension winding mechanism 202, a needling mechanis...

Embodiment 2

[0032] refer to Figure 3 to Figure 7, is the second embodiment of the present invention, which is different from the first embodiment in that it further includes that the constant tension winding mechanism 202 includes a winding mechanism casing 202a, a winding mechanism connecting flange 202b, a wire silo 202c, a tensioner The cable entry pressure plate 202d, and the base 202e, the tensioner pressure plate 202d is provided with a tensioner pressing sponge 202d-1, and the base 202e is provided with a tensioning wheel 202e-1, a large tensioning wheel 202e-2, The tensioning wheel pressure spring 202e-3, the tensioning wheel adjusting bolt 202e-4, and the pulley block 202e-5, the constant tension winding mechanism 202 can perform the winding process on the preform 401.

[0033] The winding mechanism connecting flange 202b, the wire silo 202c, the tensioner wire entry pressure plate 202d, and the base 202e are all connected to the winding mechanism housing 202a, and the winding m...

Embodiment 3

[0042] refer to figure 1 , figure 2 and Figure 8 , is the third embodiment of the present invention, which is different from the first two embodiments in that: the first quick connector 301 is provided with a first electrical connector 301a, a first electromagnetic quick connector 301b, a first positioning pin 301c, and The first gas path connector 301d and the second quick connector 302 are provided with a second electrical connector 302a, a second electromagnetic quick connector 302b, a second positioning pin 302c, and a second gas path connector 302d.

[0043] The first electrical connector 301a can be connected to the second electrical connector 302a, the first electromagnetic quick connector 301b can be connected to the second electromagnetic quick connector 302b, the first positioning pin 301c can be connected to the second positioning pin 302c, and the first gas path The joint 301d can be connected with the second gas path joint 302d, and both the first positioning ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a multifunctional composite material preforming robot manufacturing unit which comprises a robot body, a tool box, a connecting mechanism and a preform displacement mechanism. The robot is matched with a winding mechanism, a needling mechanism and a sewing mechanism, the winding technology, the sewing technology and the needling technology in composite material processing are integrated, so that full automation of composite material processing is achieved, traditional manual winding, needling, sewing and the like are replaced, the processing efficiency is improved, the process stability can be improved through the integrated process, and equipment intellectualization is achieved.

Description

technical field [0001] The present invention is a manufacturing unit that integrates winding, suturing and acupuncture processing to process and form composite materials. Background technique [0002] In the field of composite material manufacturing, my country's production method mainly completes winding, acupuncture and sewing mechanisms manually through multiple separate processes, resulting in low processing efficiency. Regarding the winding mechanism, acupuncture mechanism and unilateral sewing mechanism, the traditional machines produced in my country have low degrees of freedom and poor operational flexibility, and can only achieve simple winding, acupuncture and sewing of simple products with four degrees of freedom or less. Such as containers, pipes, utility poles, etc., it is difficult to realize complex rotating shell processing; in addition, the equipment adaptability is poor, and it is difficult to adapt to the diversified production of products. Manual winding...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D04H3/07D04H3/105D04H18/02D05B1/08
CPCD04H3/07D04H3/105D04H18/02D05B1/08
Inventor 蒋云陈美琴
Owner 无锡云曰智能科技有限公司