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Warp-knitting-like high-performance woven mesh fabric and weaving method thereof

A high-performance woven, mesh fabric technology, used in fabrics, through-hole fabrics, textiles and papermaking, etc., can solve the problems affecting the normal use of fabrics, low tensile strength of base fabrics, and poor surface density uniformity. Wide application range, lower fabric weight, good areal density uniformity

Pending Publication Date: 2022-07-15
SHANGHAI LABON TECHNICAL FIBER CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For this reason, in the weaving process, the repeated bending degree of the yarn is relatively large, and there is a high requirement for the bending resistance (flexibility) strength of the yarn. Conventional cotton yarn, polyester (or nylon) filament and other conventional fibers can be used. The high-performance mesh fabric uses a high-performance fiber material with a large initial modulus and strong rigidity. When weaving, holes will be generated due to warp yarn breakage, which will affect the normal use of the fabric; To form holes, due to the limitation of gram weight and equipment, generally only single yarn can be used for weaving, and the yarn strength is limited (far lower than strands or filaments). At the same time, in order to form relatively large holes and take into account the gram weight, the local yarn The degree of overlap is large, the surface density uniformity of the base fabric is poor, and the strength uniformity of the composite material is also poor. The knitted loop structure cannot give full play to the overall axial tensile strength of the high-performance fiber material, and the overall longitudinal and transverse tensile strength of the base fabric. low pull strength

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Warp-knitting-like high-performance woven mesh fabric and weaving method thereof
  • Warp-knitting-like high-performance woven mesh fabric and weaving method thereof
  • Warp-knitting-like high-performance woven mesh fabric and weaving method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] like figure 1 As shown, the warp-knitted high-performance woven mesh fabric proposed in Embodiment 1 of the present invention includes: several warp thread units 1 and several weft threads 2;

[0041] A number of warp units 1 are arranged side by side, the warp unit 1 includes two warp yarns 11, the two warp yarns 11 are twisted together to form the warp unit 1, and the warp unit 1 continuously forms a plurality of Perforations 12; a plurality of the weft threads 2 are arranged side by side along the length direction of the warp thread unit 1, and the weft threads 2 pass through one of the through holes 12 of each of the warp thread units 1 in turn to connect the several warp thread units 1; wherein, Two adjacent warp units 1 and two adjacent wefts 2 are enclosed to form a mesh 3 .

[0042] Specifically, the warp-like high-performance woven mesh fabric provided by the embodiment of the present invention is woven by several warp units 1 and several weft threads 2 interw...

Embodiment 2

[0056] A weaving method for a warp-knitted high-performance woven mesh fabric proposed in Embodiment 2 of the present invention is used for weaving the warp-knitted high-performance woven mesh fabric described in the above Embodiment 1. The method includes:

[0057] Two systems are used for warp yarns, and the warp yarns of the two systems each form a group and are twisted to form a warp unit;

[0058] The whole half harness is twisted, and the upper half harness and the lower half harness are combined to carry out the harnessing; wherein, the harnessing method is grouped.

[0059] Specifically, the main process of the weaving method provided by the embodiment of the present invention is the same as that of the current weaving method, but it should be noted that in the weaving process of this method, two warp yarns of two systems need to be used to form a group and twisted to form a group. Warp yarn unit, and the warp yarns of both systems are twisted instead of a single twist...

Embodiment 3a

[0065] Raw material: 30S / 2 meta-aramid yarn, the breaking strength is 2.4cN / dtex, the breaking elongation is 15.8%, and the 3mm hairiness index is 11.2;

[0066] The warping method adopts the slit warping method, and for the convenience of description, the subsequent warp units formed by twisting two warp yarns are called warp yarns;

[0067] Heddle weaving: The whole half-heddle is used for twisting, and the upper half-heddle and the lower half-heddle are combined. The first warp yarn first passes through the middle of the second pair of twisted heddles and the two base heddles, and then penetrates into the first pair of twisted heddles. The half heald of the silk, the second warp yarn first passes through the half heald of the second pair of twisted heddles, and then passes through the middle of the two base healds of the first pair of twisted healds, the first group (the first and the second) is the right Threading method; the 3rd and 4th warp yarns are the same as the 1st ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention provides a warp-knitting-like high-performance woven mesh fabric and a weaving method thereof, and relates to the technical field of weaving. The warp-knitting-like high-performance woven mesh fabric comprises a plurality of warp units arranged side by side, each warp unit comprises two pieces of warp, the two pieces of warp are twisted together to form the warp unit, and a plurality of through holes are continuously formed in the length direction of the warp units; the plurality of wefts are arranged side by side in the length direction of the warp units, and the wefts sequentially penetrate through one through hole of each warp unit to connect the plurality of warp units; wherein every two adjacent warp units and every two adjacent weft units are enclosed to form meshes. According to the structure provided by the warp-knitting-like high-performance woven mesh fabric, high-performance fibers can be used for weaving in a weaving mode, the problems of broken holes and curled edges generated by the high-performance fiber woven mesh fabric are solved, meanwhile, the tensile strength is improved, and the gram weight of the fabric is reduced.

Description

technical field [0001] The present application relates to the technical field of weaving, in particular to a warp-like high-performance woven mesh fabric and a weaving method thereof. Background technique [0002] High-performance composite materials usually require high-performance fiber fabrics as reinforcement or skeleton materials. In order to have good adhesion between the substrate and the fabric to achieve the best reinforcement effect, the fabric is often used in a mesh structure, especially Knitted mesh fabric. And because the longitudinal and transverse tensile strength of warp knitted fabrics are improved compared to weft knitted fabrics, warp knitted fabrics are used as reinforcement or skeleton material of high-performance conforming materials. For example, aramid warp knitted fabrics with a certain density are widely used in various fields such as power system pressure and temperature resistant hoses, automobile fuel pipes, heater pipes, power steering pipes, ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D03D9/00D03D13/00
CPCD03D9/00D03D13/00
Inventor 尤秀兰葛庆才
Owner SHANGHAI LABON TECHNICAL FIBER CO LTD
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