High-vibration connector torsion reed and manufacturing method thereof

A manufacturing method and connector technology, which are applied in the manufacturing of contacts, devices for joining/disconnecting connecting components, contact components, etc., can solve the problems of poor contact, ablation, poor roundness of the spiral cylinder, etc. Separation, high commercial value, effect of increasing contact area

Pending Publication Date: 2022-07-29
东莞市科创精密五金有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] With the rapid development of high-voltage and high-current electrical connectors, most of the torsion spring jacks used in the industry today are spiral-shaped simple barrels, and the two ends are open and freely assembled into the jack body. Since the free quiver is a sheet metal stamping roll After being twisted, the circularity of the spiral tube is poor and the parallelism of the two ends is poor, so that the vehicle cannot be limited in the axial direction and has good contact and shunt in the high-speed vibration environment, so that the vehicle is prone to ablation when running at high speed , once ablation occurs, it will bring great hidden danger to safety;
[0003] For example, the patent

Method used

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  • High-vibration connector torsion reed and manufacturing method thereof
  • High-vibration connector torsion reed and manufacturing method thereof
  • High-vibration connector torsion reed and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0033] Example 1:

[0034] like Figure 1-3 , the socket contact piece of this embodiment is similar to the existing rotary body contact piece, including a sheet metal plate rolled into a metal tubular body, wherein a C-shaped pipe strip 2 has several bent positioning strips 1 and a middle part with Several helical bus bars 3 are formed by stamping or other methods to form a metal tubular body with two ends of the sheet metal plate close to each other, and are formed by turning and waisting along the central axis of the metal tubular body. The difference is that the C-shaped tube bar 2 Take the central axis of the metal tubular body as the center to extend outward to form a T-shaped or Y-shaped positioning strip 1, the angle is divided into 0°~89°, 0° is the angle of the metal tubular body when it is inside the socket body State, 89° takes the value below 90°. Generally, this is not used to make the angle of the device, but 45° is used. The effect of 89° is similar to that of...

Example Embodiment

[0039] Example 2:

[0040] refer to Figure 4 and Figure 7 Shown: In this embodiment, the end face of the head of the jack body 5 and the positioning bar 1 are limited, and the end of the positioning bar is bent in the insertion direction to form a limiting groove.

[0041] Preferably, the end of the positioning bar 1 is placed horizontally with the central axis of the metal tubular body, and the included angle between the end of the positioning bar 1 and the central axis of the metal tubular body is 180°. In the hole body 5, press the metal or plastic cap 4 at a constant speed, and check that it is in place before riveting, so that the final connection becomes a seamless conductor. The cap 4 can prevent the metal tubular body from falling off during the process of pulling and inserting. And in the process of equipment operation, the metal tubular body is prevented from moving, and the defects such as poor vibration resistance, low current-carrying capacity, and ablation of...

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Abstract

The invention discloses a high-vibration connector torsion spring which comprises an integrally-formed metal tubular body, the metal tubular body comprises a positioning strip, a bus bar, at least two C-shaped pipe strips and a fixing pressing ring used for being riveted with a jack body, the two ends of the bus bar are fixedly connected with the C-shaped pipe strips respectively, and the C-shaped pipe strips are fixedly connected with the bus bar. The positioning strips are distributed on the end face of the C-shaped pipe strip in an annular array mode, and the metal tubular body is in a rotary waisted spiral shape. The bus bar type connector is used for being installed in a connector and has the alignment and shunting functions, the bus bar extends on the C-shaped tubular body, alignment assembly can be conducted through the bus bar when the bus bar type connector is assembled, the central axis of the bus bar type connector coincides with the central axis of the connector, and therefore the connector can be assembled conveniently. The bus bar can also increase the contact area between the connecting plug and the connecting piece so as to conduct current in time; the bus bar has a function of not moving in a high-frequency vibration environment, and separation of the bus bar and the connecting plug and reduction of a contact area between the bus bar and the connecting plug are prevented.

Description

technical field [0001] The invention relates to the related technical field of jack contacts, in particular to a high-vibration connector torsion spring and a manufacturing method thereof. Background technique [0002] With the rapid development of high-voltage and high-current electrical connectors, most of the torsion spring jacks used in the industry today are helical simple cylinders, and both ends are open and freely assembled into the jack body. Since the free quiver is a sheet metal stamping roll It is twisted afterward, resulting in the poor roundness of the spiral cylinder and the poor parallelism of the two end faces. As a result, the vehicle cannot be limited in the axial direction and has good contact and shunting in the high-speed vibration environment, so that the vehicle is prone to ablation when running at high speed. , once ablation occurs, it will bring great hidden danger to safety; [0003] For example, a new type of socket contact piece disclosed in Pat...

Claims

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Application Information

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IPC IPC(8): H01R13/24H01R13/62H01R43/16
CPCH01R13/2407H01R13/62H01R43/16
Inventor 秦大俊
Owner 东莞市科创精密五金有限公司
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