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Bearing health assessment method based on composite model

A composite model and health assessment technology, which is applied in the testing of mechanical components, character and pattern recognition, and testing of machine/structural components. It can solve the problems of setting too many initial parameters, low algorithm precision, and waste of resources, etc., and achieve the evaluation results Accurate and effective, high data processing accuracy, and the effect of avoiding bearing failure

Pending Publication Date: 2022-08-02
台州守敬应用科技研究院有限公司
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AI Technical Summary

Problems solved by technology

[0002] As an important part of the rotating mechanism, the bearing's operation is often very important. At present, the fault monitoring methods of bearings mainly include the mechanism model method based on the degradation process and the machine learning method based on data. The principle of the method based on the mechanism model is relatively Simple and easy to understand, but the accuracy of the algorithm is low, and the adaptability is poor; the data-based method is prone to overfitting, the algorithm model is more complex, and there are many initial parameters to set, it is not easy to migrate the algorithm, resulting in inaccurate bearing health evaluation, which eventually leads to unexpected situations, or bearings in good condition are scrapped, wasting resources

Method used

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  • Bearing health assessment method based on composite model
  • Bearing health assessment method based on composite model
  • Bearing health assessment method based on composite model

Examples

Experimental program
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Embodiment 1

[0065] Embodiment 1, install four roller bearings of the same specification and model on the shaft, adjust the rotational speed of the AC motor connected to the shaft to 2000rpm, apply a radial load of 72KN at the same time, and use the vibration sensor to collect the bearing vibration signal in real time;

[0066] Start the optimal evaluation composite model training, collect all the signals during the operation of four roller bearings of the same specification and model until one of the bearings fails completely, and extract characteristic indicators from the collected signals, including time-domain statistical characteristics. , frequency domain statistical features, time-frequency domain energy features and genetic programming indicators, find the maximum and minimum values ​​in each type of indicator data, and determine the corresponding timestamp; set the maximum indicator data to health degree 1.00, and set the minimum value to The indicator data is set to the health deg...

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Abstract

The invention relates to a bearing health assessment method based on a composite model, which comprises a signal acquisition stage, an index extraction stage, a model training stage, a bearing matching stage and a model application stage, and specifically comprises the following steps of: in the signal acquisition stage, selecting a target bearing to carry out a full life cycle experiment; the invention provides a bearing health assessment method based on a composite model, the method is simple and universal, the data processing precision is high, the robustness of a core algorithm is good, the neural network model, the index health model and the logistic regression model are adopted for assessment for different types of bearings, and the assessment accuracy is high. By judging the optimal health degree curve, the evaluation result is more accurate and effective, proper maintenance measures can be conveniently taken in advance, and bearing faults are avoided.

Description

technical field [0001] The invention relates to the field of bearing monitoring, in particular to a bearing health assessment method based on a composite model. Background technique [0002] Bearing is an important component in a rotating mechanism, and the operation of the bearing is often critical. At present, the fault monitoring methods of bearings mainly include the mechanism model method based on the degradation process and the machine learning method based on data. The principle based on the mechanism model method is relatively Simple and easy to understand, but the algorithm has low precision and poor adaptability; the data-based method is prone to over-fitting, the algorithm model is more complex, and there are many initial parameters to set, which is not easy to migrate the algorithm, resulting in inaccurate bearing health. The evaluation will eventually lead to an unexpected situation, or the bearings in good condition are abandoned, wasting resources. SUMMARY O...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06K9/00G06Q10/04G01M13/045
CPCG06Q10/04G01M13/045G06F2218/08G06F2218/12Y02P90/30
Inventor 易永余
Owner 台州守敬应用科技研究院有限公司
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