Technology for heat-insulated polymerization producing rare earth polybutadiene rubber
A rare earth butadiene and adiabatic polymerization technology, which is applied in the field of adiabatic polymerization of rare earth butadiene rubber, to reduce production costs and energy consumption
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Embodiment 1
[0020] The polymerization device adopts a 15,000-ton continuous polymerization device, and the volume of the polymerization tank is 12m 3 , is a three-pot continuous polymerization device, and is equipped with a termination tank and a post-processing device. Butadiene feed rate is 4.0m 3 / h, the feeding amount of solvent hexane is 17.0m 3 / h. After the butadiene and hexane are mixed, the temperature is lowered to 10°C by a pre-cooler, and they enter the first kettle at the same time as the rare earth catalyst.
[0021] The feed amount of rare earth catalyst is:
[0022] Neodymium naphthenate: 0.13mol / L hexane solution, 12L / h;
[0023] Diisobutylaluminum hydride (AlH(i-Bu) 2 ): 0.42mol / L% hexane solution, 70L / h;
[0024] Diisobutylaluminum chloride (Al(i-Bu) 2 Cl): 0.6mol / L hexane solution, 6L / h.
[0025] The three components of the catalyst are mixed by a static mixer and enter the first kettle after passing through the pipeline for about 10 minutes.
[0026] After co...
Embodiment 2
[0030] Neodymium neodecanoate instead of neodymium naphthenate, with Me 3 SiCl instead of diisobutylaluminum chloride, Me 3 The SiCl feed rate is: 6 L / h of 0.2 mol / L hexane solution, while butadiene and hexane are heated to 40° C. by a preheater, and other conditions are the same as in Example 1.
[0031] After continuous polymerization for 10 hours, the temperature of the first tank was 92°C, and the stirring current was 30A; the temperature of the middle tank was 104°C, and the stirring current was 34A; the temperature of the final tank was 110°C, and the stirring current was 50A.
[0032] After testing, the Mooney of the gained rare earth butadiene rubber product is 36-44 (ML 1+4 100℃ ), all indicators of the product are qualified. The cost of energy consumption is 750 yuan / ton.
Embodiment 3
[0034] Take MeSiCl 3 instead of me 3 SiCl, butadiene and hexane are fed directly at normal temperature 20° C. without preheater or precooler, and other conditions are the same as in Example 1.
[0035] After continuous polymerization for 10 hours, the temperature of the first tank was 82°C, and the stirring current was 34A; the temperature of the middle tank was 93°C, and the stirring current was 37A; the temperature of the final tank was 97°C, and the stirring current was 50A.
[0036] After testing, the mooney of the gained rare earth butadiene rubber product is 36-47 (ML 1+4 100℃ ), all indicators of the product are qualified. The cost of energy consumption is 670 yuan / ton.
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