Homogeneous electric welding rod/flame welding wire for welding gray cast iron and ductile cast-iron

A technology of nodular cast iron and gray cast iron, applied in the direction of welding/cutting medium/material, welding medium, welding equipment, etc., can solve the problems of increasing production cost of castings, high content, large energy consumption, etc.

Inactive Publication Date: 2006-05-10
XIAN UNIV OF TECH
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Problems solved by technology

Due to the high content of impurities such as sulfur and phosphorus in cast iron, low strength, and poor plasticity, its inherent solidification characteristics determine that during the welding repair process of cast iron, white spots and cracks are prone to occur in the welding repair area, especially under cold welding conditions. And the crack tendency is greater, which seriously affects the machining performance and service performance of castings
[0003] Use cast iron electrodes coated with graphitized coating on non-cast iron cores for cast iron welding, such as Z208 (low carbon steel core) electrodes, Z308 (pure nickel core) electrodes, Z408 (nickel iron core) electrodes, etc., although to a certa

Method used

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  • Homogeneous electric welding rod/flame welding wire for welding gray cast iron and ductile cast-iron

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Embodiment Construction

[0017] The present invention will be described in detail below in combination with specific embodiments.

[0018] The homogeneous electric welding rod / gas welding wire used for cold welding or low-temperature welding of gray cast iron and ductile iron adopts an electric furnace to melt molten iron with low impurity content, and uses Ti, Bi, Ba, Ce and other alloy elements to weld the welding core / welding wire Multivariate micro-alloying treatment, after furnace spheroidization and inoculation treatment, cast into nodular cast iron core or gas welding wire; without furnace spheroidization, cast into gray cast iron core or gas welding wire. Gray cast iron gas welding wire is composed of the following components by weight percentage: C 3.6%~4.0%, Si 3.6%~4.6%, Mn 0.2%~0.4%, S# Ferrosilicon 15%~25%, 30 # Silicon-calcium alloy 3%-7%, aluminum powder 3%-7%, iron powder 3%-7%, white clay 10%-15%, sodium carbonate 0.8%-1.2%, dried to make gray cast iron welding rod . The ductile iro...

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Abstract

The invention discloses a welding wire and welding rod core used in welding gray cast iron, which is formed by following weight proportion: C at 3.6úÑ-4.0úÑ, Si at 3.6úÑ-4.6úÑ, Mn at 0.2úÑ-0.4úÑ, Sú“0.05 úÑ, Pú“0.1úÑ, Caú“2úÑ, Ni at 0.2úÑ-1.2úÑ, Ti at 0.3úÑ-.8úÑ, Al at 0.1úÑ-0.5úÑ, Bi at 0.03úÑ-0.06úÑ, Ba at 0.01úÑ-0.03úÑ, Ce at 0.01úÑ-0.04úÑ and RE at 0.01úÑ-0.03úÑ while the other is Fe. And the welding wire and welding rod core used in welding nodular graphite cast iron, which is formed by following weight proportion: C at 3.6úÑ-4.2úÑ, Si at 3.6úÑ-4.6úÑ, Mn at 0.2úÑ-0.4úÑ, Sú“0.03 úÑ, Pú“0.06úÑ, Caú“4úÑ, Ni at 0.2úÑ-2úÑ, Ti at 0.3úÑ-1.2úÑ, Cu at 0.2úÑ-0.8úÑ, Al at 0.1úÑ-0.5úÑ, Bi at 0.01úÑ-0.06úÑ, Mg at 0.02úÑ-0.03úÑ, Ba at 0.01úÑ-0.03úÑ, Ce at 0.01úÑ-0.04úÑ and RE at 0.01úÑ-0.03úÑ while the other is Fe. The invention can realize the welding rod cooling welding or lower temperature welding, while the component, organization, property and color of welding line are the same as casting, with better process-ability and crack resistance.

Description

technical field [0001] The invention belongs to the technical field of welding materials, in particular to cast iron homogeneous electric welding electrodes and gas welding wires suitable for welding gray cast iron and nodular cast iron. Background technique [0002] As special welding materials, cast iron electrodes and wires are indispensable in engineering fields such as casting iron welding and defect repair. Due to the high content of impurities such as sulfur and phosphorus in cast iron, low strength, and poor plasticity, its inherent solidification characteristics determine that during the welding repair process of cast iron, white spots and cracks are prone to occur in the welding repair area, especially under cold welding conditions. And the crack tendency is greater, which seriously affects the machining performance and service performance of castings. [0003] Use cast iron electrodes coated with graphitized coating on non-cast iron cores for cast iron welding, s...

Claims

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Application Information

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IPC IPC(8): B23K35/30
Inventor 翟秋亚徐锦锋
Owner XIAN UNIV OF TECH
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