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Chromatography column qualification in manufacturing methods for producing anti-IL12/IL23 antibody compositions

a technology of chromatography column and manufacturing method, which is applied in the field of chromatography column, can solve the problems of increasing column diameter, equipment and buffer consumption, and possible changes in the integrity of packed beds, and achieves the effect of reducing the quality of the chromatography column packing

Active Publication Date: 2021-08-03
JANSSEN BIOTECH INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0014]A primary advantage of the GDTA method is that it provides a more sensitive gauge of dispersion across the column bed than the Gaussian HETP estimation method. By using GDTA, it is no longer necessary to measure asymmetry, as the GDTA model correctly measures dispersion from the curve fit. Additionally, the use of the gamma distribution function facilitates ease of analysis of frontal transitions when compared to alternative non-gaussian methods previously reported. The use of mobile phase transitions already present in a chromatography process avoids the need for extra offline processing steps. Furthermore, in many cases, historical data allows for establishment of historical ranges of column efficiency prior to implementation. Finally, the GDTA method can be automated to ensure consistent application.

Problems solved by technology

The performance of columns must be maintained as the process is scaled-up from the bench top to manufacturing plants and throughout column lifetimes. Difficulties in column evaluation procedures, potential changes to the integrity of packed beds, and logistics can arise as the column diameter, equipment, and buffer consumption increases to scale up the process.
The primary limitation of this method is that it does not provide an accurate measure of dispersion (i.e., HETP) when the peak shape deviates from a Gaussian distribution.
The limitations of this approach result in a lack of sensitivity to changes in column performance, and often results in the repacking or conditioning of a column, while column performance is actually acceptable.
The Gaussian approaches have the same limitations in sensitivity as noted supra for the injection method and the reported non-Gaussian approaches require complex calculations.

Method used

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  • Chromatography column qualification in manufacturing methods for producing anti-IL12/IL23 antibody compositions
  • Chromatography column qualification in manufacturing methods for producing anti-IL12/IL23 antibody compositions
  • Chromatography column qualification in manufacturing methods for producing anti-IL12/IL23 antibody compositions

Examples

Experimental program
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Effect test

example 1

on of the Gamma Distribution Transition Analysis for Column Qualification of Protein A Chromatography Columns Used in to REMICADE® (Infliximab) Manufacturing

Overview:

[0161]The manufacturing process of the therapeutic antibody, REMICADE® (infliximab), involves several stages, four of which involve chromatography purification. The gamma distribution transition analysis (GDTA) for column qualification was applied to two or three transitions during each of these column steps. This Example describes the application of the GDTA method to the Protein A column purification step employed during REMICADE® (infliximab) manufacturing. The purification process includes two transition fronts, i.e., equilibration and intermediate wash, that are appropriate for GDTA as described herein.

[0162]The GDTA was executed on 129 fronts from the consecutive purification of 69 batches of REMICADE® (infliximab), comprising 60 equilibration and 69 wash fronts. The gamma front distribution analysis was performed...

example 2

on of the Gamma Distribution Transition Analysis for Detection of Sub-Optimal Performance of Protein A Chromatography Columns Used in to REMICADE® (Infliximab) Manufacturing

[0189]The manufacturing process of the therapeutic antibody, REMICADE® (infliximab), involves several stages, four of which involve chromatography purification. The gamma distribution transition analysis (GDTA) for column qualification was applied to two or three transitions during each of these column steps. This Example describes the application of the GDTA method to the Protein A column purification step employed REMICADE® (infliximab) manufacturing. The purification process includes two transition fronts, i.e., equilibration and intermediate wash, that are appropriate for GDTA as described herein.

[0190]The GDTA was executed on 45 Equilibration fronts from the consecutive purification of 45 batches of REMICADE® (infliximab), comprising 23 batches processed on column pack 883333M001 and 22 batches processed on ...

example 3

on of the Gamma Distribution Transition Analysis for Column Qualification of SP-Sepharose High Performance Chromatography Columns Used in to REMICADE® (Infliximab) Manufacturing

Overview:

[0192]As discussed above, the manufacturing process of REMICADE® (infliximab) involves several stages, four of which involve chromatography purification. This Example describes the application of the GDTA method to the SP-Sepharose High Performance (SPHP) column purification step employed REMICADE® (infliximab) manufacturing. The SPHP column is a cation exchange chromatography column. The purification process includes three transition fronts, i.e., equilibration, WFI flush, and storage fronts, that are appropriate for GDTA as described herein.

[0193]The GDTA was executed on 69 fronts from the purification of 23 batches of REMICADE® (infliximab), comprising 23 equilibration, WFI flush, and storage fronts. The gamma front distribution analysis was performed concurrently with manufacturing and did not im...

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Abstract

A method of operating a chromatography column is described for use in methods of manufacture for producing anti-IL-12 / IL-23p40 antibodies, e.g., the anti-IL-12 / IL-23p40 antibody STELARA® (ustekinumab). This method involves collecting column outlet signal and accumulated flow parameters at two or more intervals of at least one mobile phase transition front during operation of the chromatography column comprising column packing. A model gamma cumulative distribution curve is calculated based on the collected column outlet signal and accumulated flow parameters for the at least one mobile phase transition front. A height equivalent theoretical plate (HETP) value is calculated for the at least one mobile phase transition front using parameters of the model gamma cumulative distribution curve and the quality of the chromatography column packing is assessed based on the calculated HETP value.

Description

CROSS REFERENCE TO RELATED APPLICATION[0001]This application claims priority to U.S. Provisional Application No. 62 / 660,340, filed Apr. 20, 2018, which is incorporated herein by reference in its entirety.FIELD OF THE INVENTION[0002]The present invention relates to a method of chromatography column qualification in methods of manufacture for producing anti-IL-12 / IL-23p40 antibodies, e.g., the anti-IL-12 / IL-23p40 antibody STELARA® (ustekinumab), specific pharmaceutical compositions of the antibodies, and antigen binding fragments thereof.REFERENCE TO SEQUENCE LISTING SUBMITTED ELECTRONICALLY[0003]This application contains a sequence listing, which is submitted electronically via EFS-Web as an ASCII formatted sequence listing with a file name “JBI6082USNP1 Sequences”, creation date of Apr. 17, 2019 and having a size of 14 kb. The sequence listing submitted via EFS-Web is part of the specification and is herein incorporated by reference in its entirety.BACKGROUND OF THE INVENTION[0004]C...

Claims

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Application Information

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Patent Type & Authority Patents(United States)
IPC IPC(8): G01N30/56C07K16/24G01N30/86B01D15/20B01D15/36B01D15/38C07K1/18C07K1/22B01D15/16G01N35/00
CPCG01N30/56B01D15/166B01D15/20B01D15/206B01D15/362B01D15/363B01D15/3809C07K1/18C07K1/22C07K16/241C07K16/244G01N30/8665G01N35/00623C07K2317/24C07K2317/31C07K2317/565G01N2030/562G01N30/86G01N30/88G01N30/89G01N2030/8831G01N2030/889C07K16/065A61K39/39591
Inventor RANDOLPH, PAUL
Owner JANSSEN BIOTECH INC
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