Method and apparatus to adaptively cool a welding-type system

a cooling system and welding type technology, applied in the field of welding type systems, can solve the problems of increasing the heat of the welding torch, manual operation of the cooling system, and generating a considerable amount of hea

Inactive Publication Date: 2005-01-27
ILLINOIS TOOL WORKS INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0007] There are a large number of welding processes available for use in industry. These welding processes include gas tungsten arc, oxygen gas welding, and shielded metal arc welding. The gas tungsten arc welding process is generally referred to as TIG (tungsten inert gas) welding. A typical TIG welding apparatus includes a welding component which is commonly referred to as welding torch and is designed to introduce a tungsten electrode to a weld. The welding torch holds the electrode ...

Problems solved by technology

It is well known that certain welding processes such as heavy-duty TIG (tungsten inert gas) welding generate considerable amount of heat during the welding process.
The heat generated, however, can cause the welding torch to become increasingly heated.
One of the drawbacks with these standard cooling systems is that the cooling system is manually operable.
It can therefore be problematic if the operator forgets to turn the cooling system on before commencing welding.
As a result, the temperature of the torch quickly rises to maximum acceptable limits and if not immediately cooled, can cause the torch to break down and malfunction.
It is also costly to interrupt the welding process and allow the torch to cool.
Moreover, the operator may forget t...

Method used

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  • Method and apparatus to adaptively cool a welding-type system
  • Method and apparatus to adaptively cool a welding-type system
  • Method and apparatus to adaptively cool a welding-type system

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Embodiment Construction

[0018]FIG. 1 is a perspective view of a welding-type system 10 suitable for a number of welding processes including tungsten inert gas (TIG) welding and stick welding. The welding-type system 10 includes a power source 12 disposed within an enclosure 14. Enclosure 14 is defined by a base 16, front and back panels 18a, 18b, and a pair of side panels 20a, 20b attached to the base 12. A top cover 22 having a handle 24 is secured to the pair of side panels 20a, 20b to form enclosure 14. The front panel includes control knobs 26 and outlets and receptacles 28 to facilitate connection of welding accessories to the enclosure. For example, an electrode weld output terminal 30 is used to connect a torch or other welding-type component 32 to the power source via cable 34. The torch is designed to hold a tungsten electrode 35. To complete a welding circuit, a workpiece 36 is introduced to a weld by a clamp 38 that is also connected to the power source by cable 40. A gas cylinder 39 is used to ...

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Abstract

A cooling system connected to provide coolant to a welding-type component automatically circulates coolant through the welding component upon activation of the welding component. A controller is configured to regulate the cooling system such that upon activation of the welding-type component coolant is caused to at least flow through the welding-type component and circulate after deactivation of the welding torch until a temperature of the coolant falls below a certain value or a specified time period has expired. The cooling system is constructed to be integrally disposed within a power source housing.

Description

BACKGROUND OF INVENTION [0001] The present invention relates generally to welding-type systems and, more particularly, to a method and apparatus of an automatically and conditionally cooling a welding-type system upon activation of the welding-type system. More particularly, the invention relates to circulating coolant automatically through a power source and a welding-type torch upon initiation of a welding-type process. [0002] It is well known that certain welding processes such as heavy-duty TIG (tungsten inert gas) welding generate considerable amount of heat during the welding process. A welding component or welding torch is commonly used to hold a tungsten electrode that is heated to join metals through heat transfer. Because tungsten is a rare metallic element with an extremely high melting point (approximately 3410°), the electrode can withstand a tremendous heat load and use the heat to join metals with filler material. The heat generated, however, can cause the welding tor...

Claims

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Application Information

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IPC IPC(8): B23K9/167B23K9/28B23K9/29B23K9/32
CPCB23K9/167B23K9/323B23K9/296B23K9/285
Inventor STEIN, ALAN E.WERBA, DAVID A.LAUER, LEROYPAQUETTE, JUSTIN L.GADAMUS, JEFFERY J.SAMMONS, MICHAEL
Owner ILLINOIS TOOL WORKS INC
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