Test method for assessing thermal mechanical fatigue performance of a test material

Abstract

A test method for testing the thermal mechanical fatigue performance of a test material includes preparing a test specimen of the test material, wherein the test specimen has a base, and a rib extending outwardly from the base. The test specimen is thermally cycled through at least one test cycle. In each test cycle the rib is heated to a higher rib temperature and thereafter cooled to a lower rib temperature. The test specimen is evaluated for thermal mechanical fatigue damage.

Description

[0001] This invention relates to the testing of materials and, more particularly, to evaluating the thermal mechanical fatigue performance of materials used in aircraft gas turbine engines. BACKGROUND OF THE INVENTION [0002] In an aircraft gas turbine (jet) engine, air is drawn into the front of the engine, compressed by a shaft-mounted compressor, and mixed with fuel. The mixture is combusted, and the resulting hot combustion gases are passed through a turbine mounted on the same shaft. The flow of gas turns the turbine by contacting an airfoil portion of the turbine blade, which turns the shaft and provides power to the compressor. The hot exhaust gases flow from the back of the engine, driving it and the aircraft forward. There may additionally be a bypass fan that forces air around the center core of the engine, driven by a shaft extending from the turbine section. [0003] In service, the components of the turbine section of the engine are repeatedly thermally cycled between lowe...

AI Technical Summary

Benefits of technology

[0008] The present invention provides a technique for evaluating the thermal mechanical fatigue performance of materials and articles that are used in conditions of temperature variations and mechanical loading. This approach particularly provides a good indicator of the thermal mechanical fatigue performance of materials such as nickel-base superalloys that form turbine blades. The present approach is simple and inexpensive to implement.

[0013] The rib should be maintained in compression while the rib is heated toward the higher rib temperature during the heating part of the cycle. However, the rib may go into tension if the rib compressively yields or creeps. Likewise, the rib goes into tension during cooling. This stress state is achieved by having the average rib temperature higher than the average base temperature during heating and lower during cooling, and by having the base sufficiently stiff to resisting bending loads imposed by the ribs. At least a portion of the base may be insulated, such as by packing it in insulation, to aid the thermal control and to ensure that the rib is in compression at the higher rib temperature.

Problems solved by technology

The test cycle may be complex, with several stages of heating, cooling, and holding at temperature.

Images