Method for sterilizing a medical device having a hydrophilic coating
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example 1
Preparation of a Catheter Having a Crosslinked Two-layer Hydrophilic Coating
[0084] 5 parts of PVP K 90 and 0.05 part of ESACURE KIP 150 were dissolved in 94.95 parts of an ethanol / gamma butyrolactone solvent mixture. PVC-catheters were dipped in the solution and dried 1 minute at ambient temperature and then dipped in a PVP-solution containing 5 parts of PVP, 1 part of urea and 94 parts of an ethanol / gamma butyrolactone (85 / 15) solvent mixture. The catheters were further dried for 30 minutes at 70° C. and exposed to UV-light having a wave length range between 200 and 300 nm. for 5 minutes.
[0085] Finally, sterilization of the coated catheter was performed while wetted with a solution of PVP using irradiation.
example 2
Preparation of a Catheter Having a Crosslinked Hydrophilic Coating With Unsaturated Poly(methyl Vinyl Ether / maleic Anhydride) / hydroxyethylmethacrylate(HEMA) Prepolymers
[0086] 20 parts of Gantrez® AN 119 was dissolved in 200 parts of acetone in a reaction vessel equipped with at stirrer. The reaction mixture was kept at room temperature. One drop of 1-methylimidazole was added to the solution as a catalyst. 5 mole % 2-hydroxyethylmethacrylate, based on contents of maleic anhydride were added dropwise to the stirred polymer solution during a period at 30 min. The mixture was stirred for further 2 hours at room temperature.
[0087] A 50:50 primer mixture with 5% solids was prepared by dissolving a medical grade polyurethane and the Poly(methyl vinyl ether / maleic anhydride) / HEMA unsaturated prepolymer in a 50:50 mixture of THF and acetone and was coated on PVC catheters as a primer by dipping in a manner known per se.
[0088] The catheters were dipped in the solution of poly(methyl vinyl...
example 3
[0092] A top coat and a primer solution were prepared as in Example b. To the solutions was added 1% by weight of the solid Darocure® 1173, a UV photo-initiator obtainable from Ciba Geigy.
[0093] PVC catheters were dipped in the primer solution, dried for 30 minutes and dipped in the top coat solution also containing 1% by weight of the solid of Darocure® 1173 and dried for further 30 minutes. Then, the coating was cross-linked by exposure to UV light.
[0094] The cross-linked coatings were then hydrolyzed and neutralized in a sodium hydrogen carbonate buffer solution for one hour before drying.
[0095] Then, sterilization of the coated catheter was carried out while wetted with a. solution of PVP using irradiation.
[0096] The friction tested according to the modified ASTM D 1894-93 method as described above showed a friction force of 0.02 when determined in water.
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