Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Slide fastener stringer and method of manufacturing the same

a technology of slide fasteners and stringers, which is applied in the direction of slide fasteners, press-button fasteners, and paper clips, etc., can solve the problems of long time, complicated procedures and processes, and achieve the effect of easy manufacturing

Inactive Publication Date: 2006-01-26
YKK CORP
View PDF17 Cites 5 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0007] In addition to the object of the first aspect, an object of second to fifth aspects of the invention is to provide a slide fastener stringer in which the fastener elements of thermoplastic resin or metal such as zinc alloy are mounted on the fastener tape firmly with a good appearance by molding process.
[0010] Consequently, the fastener stringer which is the material of the slide fastener can be produced easily. Further, the fastener elements can be mounted on the fastener tape firmly so as to finish an excellent fastener stringer.
[0014] Consequently, the core thread disposed on the side edge of the fastener tape can be maintained in a stable state without inducing any deviation of stitch, so that the fastener elements of thermoplastic resin or metal such as zinc alloy can be molded accurately so as to finish a fastener stringer having a high strength.
[0016] With the above feature, the coupling head and the leg of the fastener element are integral and the coupling head is located accurately outside the fastener tape. As a consequence, the leg is molded in the warp yarn exclusion area deprived of the warp yarns such that it penetrates through the front and rear surfaces of the fastener tape and thus, the leg can be held securely.
[0018] Consequently, the leg of the fastener element is closely-attached to the weft yarns arranged neatly and the front end of the leg is closely-attached to the warp yarn facing the exclusion area, thereby preventing the leg from moving. As a consequence, a solid fastener stringer can be finished.
[0020] With this feature, by forming the warp yarn exclusion area at a portion located inwardly from the side edge of the fastener tape and molding the fastener elements of thermoplastic resin or metal such as zinc alloy in the warp yarn exclusion area, a slide fastener stringer equipped with solid and stable elements can be manufactured easily by using an ordinary manufacturing apparatus without use of any special manufacturing apparatus. Therefore, the effects which the present invention achieves are extremely remarkable.

Problems solved by technology

In the slide fastener shown in FIG. 10, the fastener elements 13′ of thermoplastic resin are mounted on the fastener tape 1′ by injection molding, and its procedure and process are complicated and take a long time and are much troublesome.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Slide fastener stringer and method of manufacturing the same
  • Slide fastener stringer and method of manufacturing the same
  • Slide fastener stringer and method of manufacturing the same

Examples

Experimental program
Comparison scheme
Effect test

first embodiment

[0035] A slide fastener stringer of a first embodiment of the present invention shown in FIG. 1 is woven with warp yarns 2 and weft yarns 3 formed of multi-filament yarns of polyester fiber or polyamide fiber. The fastener tape 1 is produced by needle weaving with the weft yarn 3 by double picks. In the fastener tape 1, a warp yarn exclusion area 12, in which only the weft yarns 3 exist, is provided inside of plural pieces of the warp yarns 2 placed along a side edge 5 by removing plural pieces of the warp yarns 2. Fastener elements 13 having an appropriate shape are injection molded in the warp yarn exclusion area 12 by using such thermoplastic resin as polyacetal and polyamide. A coupling head 14 of the fastener element 13 is projected outward from the side edge 5 of the fastener tape 1, and the leg 15 or a front end portion 16 of the leg is formed so as to adhere to the weft yarn 3 existing in the warp yarn exclusion area 12 and the warp yarn 2 facing the warp yarn exclusion area...

second embodiment

[0037] A slide fastener stringer of a second embodiment of the present invention shown in FIG. 3 is woven with warp yarns 2 and weft yarns 3 formed of multi-filament yarns of polyester fiber or polyamide fiber. The fastener tape 1 is produced by needle weaving by double pick with the weft yarn 3, and a core thread 6 having a large diameter is woven into a side edge 5 of the fastener tape 1. As the core thread 6, several pieces of multi-filament yarns of polyester fiber or polyamide fiber are used, and the same kind of the multi-filament yarn is braided around it to produce the core thread 6. A warp yarn exclusion area 12 in which only the weft yarns 3 exist is provided at a portion corresponding to plural pieces of the warp yarns 2 adjacent to the core thread 6 in the fastener tape 1. Fastener elements 13 of an appropriate shape are injection molded in the warp yarn exclusion area 12 by using such thermoplastic resin as polyacetal and polyamide.

[0038] A coupling head 14 of the fast...

third embodiment

[0039] A slide fastener stringer of a third embodiment of the present invention shown in FIG. 5 is woven with warp yarns 2 and weft yarns 3 formed of multi-filament yarns of polyester fiber or polyamide fiber. The fastener tape 1 is produced by needle weaving by double picks with the weft yarns 3, and a core thread 6 having a small diameter is woven into a side edge 5 on both the front and rear surfaces of the fastener tape 1. As the core thread 6, a single piece of multi-filament yarn of polyester fiber or polyamide fiber is used, and the same kind of the multi-filament yarn is braided around it so as to produce the core thread 6. In the fastener tape 1, the warp yarns 2 are disposed adjacent to the core thread 6, and then, the warp yarn exclusion area 12 in which only the weft yarns 3 exist is provided at a portion corresponding to plural pieces of the warp yarns 2 adjacent to these warp yarns 2. Then, fastener elements 13 of an appropriate shape are injection molded in the warp y...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

A slide fastener stringer easily manufactured by a series of manufacturing steps with molding fastener elements in a warp yarn exclusion area formed on one side edge of a fastener tape, wherein a fastener tape is produced by weaving with warp yarns and weft yarns of synthetic fiber yarn; plural pieces of water soluble fiber yarns are disposed inside over plural pieces of the warp yarns from the side edge of the tape; in a dying step in a process for manufacturing a fastener stringer, the water soluble fiber yarns are dissolved to form the warp yarn exclusion area; and by molding the fastener elements by using the warp yarn exclusion area, the fastener stringer is manufactured in an easy sequential manufacturing process without applying any special processing.

Description

BACKGROUND OF THE INVENTION [0001] 1. Field of the Invention [0002] The present invention relates to a fastener stringer which is a material of a slide fastener, the slide fastener in which fastener elements are molded in a fastener tape including gaps formed at a portion of the slide fastener on which the fastener elements are to be mounted, and relates to a method of manufacturing the fastener stringer. [0003] 2. Description of the Related Art [0004] Conventionally, a slide fastener, in which through holes are provided along a side edge of a fastener tape and fastener elements of thermoplastic resin are attached to the through holes by injection molding, has been well known. For example, in a slide fastener shown in FIG. 10 (Japanese Utility Model Application Publication No. 61-35049), a fastener tape 1′ is woven by using polyester fiber yarns or union yarns of polyester fibers and natural fibers as warp yarns 2′ and weft yarns 3′, through holes 20′ are drilled at predetermined po...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(United States)
IPC IPC(8): A44B19/40
CPCY10T24/2521A44B19/346D03D1/00D10B2501/0631A44B19/34
Inventor HORIKAWA, MITSUOTAKAHASHI, SHIGETO
Owner YKK CORP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products