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Molding method and molding apparatus

a molding apparatus and molding method technology, applied in the direction of metal rolling, metal rolling, manufacturing tools, etc., can solve the problems of slow molding speed, and generation of limits, so as to reduce the diameter, prevent the buckling of metal tubes, and reduce the diameter

Inactive Publication Date: 2008-01-24
YUTAKA GIKCN
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0012] In order to solve the problem mentioned above, in accordance with a first aspect of the present invention, there is provided a molding method of reducing a diameter in an end portion of a metal tube including the steps of arranging a plurality of ring-shaped tools arranged with an axial core which is in parallel to an axial core of the metal tube having the end portion to be reduced in the diameter and having an inner periphery brought into contact with an outer periphery of the metal tube, in a radial direction of a frame having an axial core which is in parallel to the axial core of the metal tube, arranging the plurality of ring-shaped tools in such a manner that an axial core of each of the ring-shaped tools is in parallel to the axial core of the metal tube and an inner periphery is brought into contact with the outer periphery of the metal tube or is not brought into contact therewith, and arranging so as to pinch the metal tube, and thereafter rotating the metal tube around the axial core or rotating the frame in which a plurality of ring-shaped tools are arranged, and moving the axial core of the ring-shaped tool away from the axial core of the metal tube while moving the metal tube or the frame, thereby reducing the diameter in the end portion of the metal tube.
[0031] Further, the molding method or the molding apparatus in accordance with the present invention is advantageous at a time of working the exhaust gas converter of the motor vehicle. In other words, it is possible to smoothly and precisely execute the work of reducing the diameter in the end portion of the metal tube, by arranging an assembly obtained by winding a mat around a ceramic catalyst carrier in an inner portion of the metal tube, prior to working the end portion of the metal tube so as to reduce the diameter.

Problems solved by technology

As mentioned above, in the case of employing the spinning molding method at a time of reducing the diameter in the end portion of the metal tube, there is a problem that the molding speed becomes slow, and the limit is generated in the shortening of the working time.
Particularly, in the technique in Japanese Patent No. 2548799, there is a risk of generating a problem that a molding load applied to the tube becomes large by enlarging an offset amount between the center of rotation of the metal mold and the center axis of the tube, and the buckling is generated.

Method used

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embodiment 1

[0039] First, a description will be given of the principle of the molding method in accordance with the present invention with reference to FIGS. 4A and 4B. The molding method in accordance with the present invention is structured such as to arrange a plurality of ring-shaped tools rotatably structured in such a manner as to be brought into contact with the metal tube while pinching an outer periphery of the metal tube to be reduced in diameter, and press the outer periphery of the metal tube by an inner periphery of the individual ring-shaped tool by moving the metal tube and the ring-shaped tools along an axial core (which is inclined at a previously set angle with respect to the axial core of the metal tube) of the reduced diameter portion as well as moving the axial core of the ring-shaped tool away from the axial core of the metal tube, while relatively rotating the metal tube and the ring-shaped tools, thereby reducing the diameter of the metal tube.

[0040] For example, an inn...

embodiment 2

[0052] Next, a description will be given of a structure of a molding apparatus A in accordance with the present embodiment with reference to the accompanying drawings. The molding apparatus A shown in the drawing is structured such that a diameter reduction can be executed at an axial core inclined with respect to the axial core 1a of the metal tube 1 in the end portion of the metal tube 1, by gripping the metal tube 1 to be reduced in diameter in the end portion, arranging two ring-shaped tools 11 and 12 in the outer periphery of the end portion of the metal tube 1, and moving the ring-shaped tools 11 and 12 in a direction crossing to the axial core 1a as well as moving the metal tube 1 in a direction moving the metal tube 1 away from or close to the ring-shaped tools 11 and 12, while rotating the ring-shaped tools 11 and 12.

[0053] The molding apparatus A has a supply car 22 mounted to a pair of rails 21, and the supply car 22 is structured such as to be driven by a supply car dri...

embodiment 3

[0067] Next, a description will be given of an embodiment of a first molding method in accordance with the present invention. First, a description will be given of a molding procedure in the case that a main tube of the metal tube 1 and the axial core of the diameter reducing portion are in line with each other with reference to FIG. 5A. The molding method corresponds to a basic procedure at a time of reducing the diameter in the end portion of the metal tube 1, and makes it possible to easily understand the embodiment mentioned below.

[0068] The supply car 22 is moved in the direction of the arrow a or the direction of the arrow b by driving the supply car driving apparatus 23, and the axial core of the chuck 25 (the axial core 1a of the metal tube 1) is brought into line with the axial core 31a of the frame 31. At the same time, the axial core of the chuck 25 is brought into line with the axial core 31a of the frame 31 by driving the rotating table 28.

[0069] The axial cores 11a a...

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Abstract

The present invention relates to a molding method of reducing a diameter in an end portion of a metal tube to be characterized in having a step of rotating a metal tube around an axial core or rotating a frame in which a plurality of ring-shaped tools are arranged, and moving the axial core of the ring-shaped tool away from the axial core of the metal tube while moving the metal tube or the frame, thereby reducing the diameter in an end portion of the metal tube.

Description

BACKGROUND OF THE INVENTION [0001] 1. Field of the Invention [0002] The present invention relates to a method and an apparatus for reducing a diameter in an end portion of a metal tube, and more particularly to a molding method of reducing a diameter in a tapered shape while holding an axial core coinciding with an axial core of a metal tube, or reducing a diameter in the tapered shape while holding the axial core which is eccentric with respect to the axial core of the metal tube, and further reducing a diameter in the tapered shape by inclining the axial core of the reduced diameter portion with respect to the axial core of the metal tube, and a molding apparatus which can achieve the molding method. [0003] 2. Description of the Related Art [0004] It has been executed to reduce a diameter in an end portion of a cylindrical metal tube so as to mold in a tapered shape by employing a rotational molding method. As the rotational molding method, there are a spinning molding method, an ...

Claims

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Application Information

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IPC IPC(8): B21B39/20
CPCB21D41/04
Inventor OKAMOTO, KATSUMIKOIDE, KAZUNORI
Owner YUTAKA GIKCN