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Cleaning Apparatus

Inactive Publication Date: 2011-12-08
XEROS LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0019]Said apparatus is designed to operate in conjunction with soiled substrates and cleaning media comprising a solid particulate material, which is most preferably in the form of a multiplicity of polymeric particles. Ideally, these polymeric particles should be efficiently circulated to promote effective cleaning and the apparatus, therefore, preferably includes circulation means. Thus, the inner surface of the cylindrical side walls of said rotatably mounted cylindrical drum preferably comprises a multiplicity of spaced apart circulation paddles, typically in the form of oblong-shaped protrusions affixed essentially perpendicularly to said inner surface. Said paddles are adapted so as to promote efficient circulation of said solid particulate material. Typically said apparatus comprises from 3 to 12 of said paddles.

Problems solved by technology

However, most commercial dry cleaning systems currently employ toxic and potentially environmentally harmful halocarbon solvents, such as perchloroethylene.
The use of these solvents, and the need for their storage, treatment, and / or disposal creates major effluent problems for the industry, and this inevitably increases costs.
However, a major problem with carbon dioxide is its lower solvent power relative to other solvents.
Furthermore, some of the procedures rely on the use of high pressure systems, and this is a clear disadvantage, since it presents an inherent safety risk, thereby lessening the attractiveness of the procedures.
Even more widely used are aqueous cleaning processes, which do not suffer from the disadvantages associated with the use of potentially toxic solvents or high pressure carbon dioxide systems, but still create very significant environmental difficulties in terms of the vast quantities of aqueous effluent which are generated.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0073]The polymer particles comprised cylindrical nylon chips comprising Nylon 6,6 polymer having a molecular weight in the region of 15000-16000 Daltons, with average dimensions of 4 mm in length and 2-3 mm in diameter, and an average particle weight of 30-40 mg.

[0074]The fabric to be cleaned comprised soiled and stained Nylon 6,6 fibres, and the wetted dyed fabric was loaded into an apparatus according to the invention containing 75 g (air dry mass) of polymer particles. The temperature was raised to 40° C. and maintained at 40° C. for 10 minutes, then increased to 70° C. at a rate of 2° C. per minute, and then maintained at 70° C. for 20 minutes to complete the wash cycle, after which time the cycle for removal of the nylon chips was operated for 5 minutes before the fabric was removed from the apparatus, rinsed and dried. Complete removal of the soiling and staining was achieved and the fabric was found to be free of residual nylon chips.

example 2

[0075]The fabric to be cleaned comprised a soiled cloth of mercerised cotton stained with coffee in an aqueous transport medium. This pre-soiled fabric sample was placed in an apparatus according to the invention containing 75 g (air dry mass) of polymer particles comprising cylindrical chips of Nylon 6,6 polymer, with average dimensions of 4 mm in length and 4 mm in diameter. The pre-soiled fabric sample was wetted with tap water before commencement of cleaning to give a substrate to water ratio of 1:1. The apparatus was operated on the cleaning cycle for 30 minutes to a maximum of 70° C. with a cooling stage at the end of the cycle, then the cycle for removal of the nylon chips was operated for 5 minutes. Once this was complete, the cleaned fabric was removed from the apparatus and dried flat. The degree of staining of the cloth was very significantly reduced following the cleaning process.

example 3

[0076]The fabric to be cleaned comprised a soiled cloth of mercerised cotton stained with city street dirt in an aqueous transport medium. This pre soiled fabric sample was placed in an apparatus according to the invention with 75 g (air dry mass) of polymer particles comprising cylindrical chips of Nylon 6,6 polymer, with average dimensions of 4 mm in length and 4 mm in diameter. The pre-soiled fabric sample was wetted with tap water before commencement of cleaning to give a substrate to water ratio of 1:2. The apparatus was operated on the cleaning cycle for 30 minutes to a maximum of 70° C. with a cooling stage at the end of the cycle, then the cycle for removal of the nylon chips was operated for 5 minutes. Once this was complete, the cleaned fabric was removed from the apparatus and dried flat. A significant reduction in numbers of dirt particles was observed after the cleaning process had taken place.

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PUM

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Abstract

The invention provides an apparatus and method for use in the cleaning of soiled substrates, the apparatus comprising a casing which contains a rotatably mounted cylindrical cage concentrically located within a rotatably mounted cylindrical drum having a greater diameter than the basket, wherein the cage and the drum are concentrically located within a stationary cylindrical drum having a greater diameter than the rotatably mounted drum, wherein the casing includes access means, allowing access to the interior of the cylindrical basket, and wherein the rotatably mounted cylindrical cage and the rotatably mounted cylindrical drum are adapted to rotate independently. The method involves cleaning the soiled substrate by treatment of the moistened substrate with a formulation comprising solid particulate cleaning material, the formulation being free of organic solvents, and the method being carried out using the apparatus of the invention, and the apparatus and method find particular application in the cleaning of textile fabrics.

Description

FIELD OF THE INVENTION[0001]The present invention relates to the cleaning of substrates using a solvent-free cleaning system which requires the use of only limited quantities of water. Most particularly, the invention is concerned with the cleaning of textile fibres by means of such a system, and provides an apparatus adapted for use in this context.BACKGROUND TO THE INVENTION[0002]Dry cleaning is a process of major importance within the textile industry, specifically for the removal of hydrophobic stains which are difficult to remove by traditional aqueous washing methods. However, most commercial dry cleaning systems currently employ toxic and potentially environmentally harmful halocarbon solvents, such as perchloroethylene. The use of these solvents, and the need for their storage, treatment, and / or disposal creates major effluent problems for the industry, and this inevitably increases costs.[0003]More recently, the use of carbon dioxide as an alternative to such systems has be...

Claims

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Application Information

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IPC IPC(8): D06L1/20D06F21/00
CPCD06F35/00D06F37/02
Inventor JENKINS, STEPHEN DEREKWESTWATER, WILLIAM GEORGE
Owner XEROS LTD
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