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Image forming apparatus and image density control method

a technology of image density and forming apparatus, which is applied in the direction of electrographic process apparatus, instruments, optics, etc., can solve the problems of inability to achieve stable developing capacity, and inability to achieve desired image density, etc., and achieve the effect of reducing the amount of toner consumed

Active Publication Date: 2012-05-08
RICOH KK
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention provides an image forming apparatus and an image density control method that can reduce the consumption amount of toner used for operations other than image formation while maintaining a fixed image density by adequately responding to changes in the developing capacity of a developing apparatus caused by environmental change. This is achieved by modifying the image density control condition based on information for determining an amount of toner exchanged at the developing apparatus within a predetermined period and a parameter used for image density control condition calculation, and controlling the image density of an output image based on the modified image density control condition.

Problems solved by technology

However, it is relatively difficult to control the amount of charge of the toner used in the image development to a predetermined target value for obtaining a desired image density.
As a consequence, stable developing capacity may not be achieved even if the developing potential and the toner density may be maintained constant and in turn, a desired image density may not be obtained.
In this case, toner is likely to reside within the developing apparatus for a relatively long time.
Toner residing within the developing apparatus for a relatively long time may be stirred for a long time so that a large portion of the toner used in image development may have a charge that is greater than the desired charge.
On the other hand, in the case of outputting an image with a high image area ratio, a large portion of the toner residing within the developing apparatus may be new toner that has just been supplied and is not yet adequately charged so that a large portion of the toner used in image development may not be charged to the desired charge level.
In turn, there is a growing number of instances in which toner used for image development is not adequately charged to the desired charge level during image formation performed after outputting an image with a high image area ratio.
That is, the developing capacity cannot be maintained constant even when the developing potential and the toner density are maintained constant so that a fixed image density cannot be achieved.
However, the image forming apparatus according to Japanese Laid-Open Patent Publication No. 2007-133235 does not have measures for responding to factors other than the amount of toner exchanged at the developing apparatus within a predetermined period of time.
For example, the above-described apparatus is not configured to respond to fluctuations in the developing capacity of the developing apparatus due to environmental change or variations in standby time so that image density may still not be adequately controlled.
For example, similar problems may occur in a case where the control reference values for toner density and developing bias as image density control conditions are fixed while a control reference value for the writing light as another image density control condition is corrected based on the toner exchange amount information.
Also, similar problems may occur in a case where the control reference values for toner density and writing light as image density control conditions are fixed while a control reference value for the developing bias as another image density control condition is corrected based on the toner exchange amount information.

Method used

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  • Image forming apparatus and image density control method
  • Image forming apparatus and image density control method
  • Image forming apparatus and image density control method

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embodiment 1

[0106]First, a parameter modifying unit according to a first embodiment of the present invention is described.

[0107]FIG. 11 is a graph showing the relationship between the parameter (a) and the toner adhesion amount M of a reference toner pattern according to the first embodiment.

[0108]A parameter modifying process by the parameter modifying unit according to the first embodiment is based on comparison results obtained by the second target output value upon comparing the toner adhesion amount M calculated based on the toner density of the reference pattern of each color and its corresponding toner adhesion amount target value Mtarget. As is shown in FIG. 11, if the toner adhesion amount M of a reference toner pattern is within a target value range (i.e., Mtarget−Xtarget+X), the parameter (a) is set to 1. If the toner adhesion amount M is greater than the target value range (i.e., Mtarget+Xmin. On the other hand, if the toner adhesion amount is less than the target value range (i.e.,...

embodiment 2

[0109]In the following, a parameter modifying unit according to a second embodiment of the present invention is described.

[0110]FIG. 12 is a graph showing the relationship between the parameter (a) and the toner adhesion amount M of a reference toner pattern according to the second embodiment. As can be appreciated from FIG. 12, the parameter modifying unit according to the second embodiment is configured to enable finer adjustment of the parameter (a) compared to the parameter modifying unit according to the first embodiment.

[0111]Table 2 as is shown below indicates the relationship between the toner adhesion amount M and the parameter (a) according to the second embodiment.

[0112]

TABLE 2Toner Adhesion Amount ConditionCorrection Parameter (a)M lowerKpmaxMlower ≦ M target − X1-KpmaxMtarget-Mlower⁢(M-Mtarget)+1Mtarget − X ≦ M ≦ Mtarget + X1Mtarget + X upper1-KpminMtarget-Mupper⁢(M-Mtarget)+1Mupper Kpmin

[0113]As can be appreciated, the parameter modifying unit according to the second e...

embodiment 3

[0115]In the following, a parameter modifying unit according to a third embodiment of the present invention is described.

[0116]The parameter modifying unit according to the third embodiment is configured to adjust the parameter (a) according to a target output value correction amount ΔVtref-2 that is calculated by the second target output value correction unit based on the toner adhesion amount M of a reference toner pattern and a target output value correction amount ΔVtref-1 that is stored in the RAM 103 and is obtained by the first target output value correction unit right before the present parameter modifying process is executed.

[0117]It is noted that since only a small amount of toner is consumed upon forming the reference toner pattern, there may be no substantial change in the developing capacity caused by toner exchange resulting from such pattern formation. Therefore, the toner exchange amount does not have to be taken into consideration in this case. Accordingly, if there...

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Abstract

An image forming apparatus is disclosed that includes an image density control unit that performs control operations based on an image density control condition that is adjustably set to control an output image to have a predetermined image density, an image density control condition modifying unit that calculates a modified image density control condition based on information on an amount of toner exchanged at a developing apparatus within a predetermined period and a parameter for image density control condition calculation and sets the modified image density control condition as the image density control condition to be used by the image density control unit, and a parameter modifying unit that modifies the parameter for image density control condition calculation used by the image density control condition modifying unit based on a toner pattern detection result obtained by detecting a toner pattern formed on a belt member.

Description

BACKGROUND OF THE INVENTION[0001]1. Field of the Invention[0002]The present invention relates to an image forming apparatus such as a copier, a printer, or a facsimile machine that forms an image using a two component developer made up of toner and a magnetic carrier, and an image density control method.[0003]2. Description of the Related Art[0004]The two component development system is a conventionally known technique that involves supporting a two component developer made of toner and a magnetic carrier (simply referred to as ‘developer’ hereinafter) on a developer carrier, forming a magnetic brush with the magnetic developer by the magnetic pole provided within the developer carrier, and developing a latent image on a latent image carrier with the magnetic brush. The two component development system is widely used since it enables color imaging with relative ease.[0005]It is noted that in forming an image, an image forming apparatus has to maintain a constant image density. The i...

Claims

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Application Information

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Patent Type & Authority Patents(United States)
IPC IPC(8): G03G15/08
CPCG03G15/0131G03G15/5058G03G2215/00059G03G2215/0132
Inventor TOMITA, KENTAROHTAKEUCHI, NOBUTAKAISHIBASHI, HITOSHIHASEGAWA, SHINKATO, SHINJIFUJIMORI, KOHTATANAKA, KAYOKOHIRAYAMA, YUSHI
Owner RICOH KK
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