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Microbeam plasma arc scanning type weld seam tracking sensor

A plasma arc and scanning technology, applied in the field of sensors, can solve the problems of unstable distance, poor data validity, poor stability of microbeam plasma arc, etc., and achieve the effects of high tracking accuracy, high effectiveness and good repeatability

Inactive Publication Date: 2009-04-29
HARBIN INST OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] The present invention solves the problem that the structure parameters of the existing micro-beam plasma arc sensors are not rationally optimized, the obtained micro-beam plasma arc has poor stability, the distance between the tungsten electrode and the nozzle is not fixed, the repeatability of the measurement results is not good, and the collected The problem of poor data validity provides a micro-beam plasma arc scanning seam tracking sensor

Method used

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  • Microbeam plasma arc scanning type weld seam tracking sensor
  • Microbeam plasma arc scanning type weld seam tracking sensor

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Experimental program
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specific Embodiment approach 1

[0007] Specific implementation mode one: see figure 1 , figure 2 , this embodiment is made up of upper gun body 1, lower gun body 2, compression nozzle 3 and tungsten pole 4, upper gun body 1, lower gun body 2 and compression nozzle 3 are all cavity structures, and the inner cavity of lower gun body 2 It is divided into two chambers, the middle chamber of the gun body 2-1 and the outer chamber of the gun body 2-2. The inner chamber of the compression nozzle 3 is divided into two chambers: the middle chamber of the nozzle 3-1 and the outer chamber of the nozzle 3-2. The upper gun body The bottom of 1 is fixedly connected with the top of the lower gun body 2, the inner cavity of the upper gun body 1 communicates with the middle chamber 2-1 of the lower gun body 2, and the bottom of the lower gun body 2 is fixedly connected with the top of the compression nozzle 3 , the gun body middle chamber 2-1 of the lower gun body 2 is connected with the nozzle middle chamber 3-1 of the co...

specific Embodiment approach 2

[0009] Specific implementation mode two: see figure 1 , the difference between this embodiment and the specific embodiment one is that it increases the centering ring 8, which has several through holes 8-1 on the centering ring 8, and the centering ring 8 is arranged in the middle chamber of the lower gun body 2 2-1 and the nozzle cavity 3-1 of the compression nozzle 3, the lower end of the tungsten electrode 4 passes through the through hole 8-1 located in the center of the centering ring 8. Other structures are the same as in the first embodiment. The material of the centering ring 8 is a heat-resistant insulating material (such as ceramics), which is used to position the tungsten electrode 4 so that it is aligned with the center of the nozzle 6 of the compression nozzle 3, which can better improve the stability and repeatability of the plasma flame flow .

specific Embodiment approach 3

[0010] Specific implementation mode three: see figure 1 The difference between this embodiment and the third embodiment is that it adds a first sealing ring 11 and a second sealing ring 12, and the first sealing ring 11 is arranged between the inner chamber 2-1 of the gun body and the inner chamber 3-1 of the nozzle. At the junction, the second sealing ring 12 is arranged at the junction of the gun outer chamber 2-2 and the nozzle outer chamber 3-2. Other structures are the same as in the first embodiment. If the cooling water leaks through the junction of the gun outer cavity 2-2 of the lower gun body 2 and the nozzle outer cavity 3-2 of the compression nozzle 3, the sensor will be damaged, and the first sealing ring 11 and the second sealing ring 12 will be damaged. The material is insulating material (such as rubber), which can effectively prevent the leakage of cooling water and improve the safety of the sensor.

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Abstract

The present invention relates to weld seam tracking sensor for welding process, and is especially a microbeam plasma arc scanning type weld seam tracking sensor. The weld seam tracking sensor includes a lower gun body with cavity separated into a middle cavity and an outer cavity, a compression nozzle with cavity separated into a middle cavity communicated with the middle cavity of the lower gun body and an outer cavity, an upper gun body with cavity communicated with the middle cavity of the lower gun body, a tungsten electrode with upper end outside the top of the upper gun body and lower end located inside the middle cavity of the compression nozzle and forming one slot together with the spout of the compression nozzle, an ionic gas duct with one end communicated with the upper gun body cavity, and cooling water inlet pipe and outlet pipe communicated with the outer cavity of the lower gun body.

Description

technical field [0001] The invention relates to a sensor, in particular to a welding seam tracking sensor in the welding process. Background technique [0002] Various welding sensors play a key role in realizing the transformation of the welding process from manual to automatic. Due to various factors, the actual welding conditions often change, such as errors in processing and assembly, and deformation caused by heat and residual stress during the welding process, which will cause changes in the position and size of the joint, so the welding system is required (or arc welding robot) can detect this change in real time and adjust the welding path and welding parameters to ensure welding quality. The first condition for obtaining a qualified weld is to ensure the alignment of the welding torch and the weld. Therefore, among various welding sensors, the seam tracking sensor occupies a very large proportion, accounting for about 80% of the total welding sensors. There are ma...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K9/127B23K9/28B23K9/32B23K9/16
Inventor 高洪明张裕明吴林张广军李海超
Owner HARBIN INST OF TECH