Collector tube glass-metal double-port hot-pressing sealing material and method

A heat collecting tube and glass technology, which is applied in the field of vacuum heat collecting tube glass and low-expansion alloy metal double-port sealing material, can solve the problems of the vacuum heat collecting tube being unable to be completely exhausted, the exhaust temperature of the vacuum heat collecting tube being lowered, and the service life being affected. , to achieve the effect of overcoming the hardness of aluminum, solving the high probability of blowing the tube, and reducing the sealing area

Inactive Publication Date: 2011-01-26
TIANJIN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Patent No. 93101627.4 of the Chinese Invention Patent "Glass-Metal Thermocompression Sealing Process" and Patent No. 99100222.9 of the Chinese Invention Patent "Glass-Metal Thermocompression Sealing Process". Under the condition of high pressure, the welding uses metal lead with good plasticity as the solder for solid-state sealing. When sealing, the cylinder is used to impact and pressurize the solder, so that the solder is quickly deformed and decomposed, and an airtight seal is formed before it is oxidized. The sealing surface, thus solving the difficulty of mismatching between the expansion coefficient of the glass tube material and the sealing metal; the disadvantage of this process is that the melting point of solder lead is low (heating temperature 300°C), which reduces the exhaust temperature of the vacuum heat collecting tube, and the vacuum The heat collecting tube cannot be completely exhausted, and the gas is continuously released during use, which affects its service life
The disadvantage is that the sealing process device is relatively complicated, and coils and magnetic rings that generate strong magnetic pulses need to be configured, so the electric power required is large, which increases the cost, and the action time and impulse of thermocompression sealing need to be accurately controlled by a computer , not easy to operate
During the sealing process of heat-collecting glass tubes, there are generally disadvantages such as 30-40% tube explosion rate, poor safety of sealed components, and high production costs.

Method used

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  • Collector tube glass-metal double-port hot-pressing sealing material and method
  • Collector tube glass-metal double-port hot-pressing sealing material and method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] 1) The sealing part of the metal end cap 1 is mechanically cleaned (for example, rubbed with sandpaper), degreased, chemically cleaned, and the surface of the metal sealing part is dried.

[0022] 2) Alloy solder with a content of 48% lead, 42% aluminum and 10% tin is made into a φ1.0mm alloy solder wire 2, and after the alloy solder wire transition ring is installed, the top ends of a pair of arc-shaped symmetrical glass flanges 3 The metal end cover 1 on one side is positioned with the corresponding glass flange 3 on the upper side. The diameter of the glass flange 3 is φ70mm, and the expansion coefficient of the glass flange 3 and the heat-collecting glass tube 4 is 3.4×10 -6 / °C.

[0023] 3) After the metal end cap sealing part 1 and the glass flange 3 are positioned, the alloy solder ring 2 is heated to 355°C in a hot-press sealing machine, and the sealing temperature is 0.7 times the melting point of the alloy metal solder. Within the annealing temperature, apply...

Embodiment 2

[0027] 1) The sealing part 1 of the metal end cap is mechanically cleaned (for example, rubbed with sandpaper), degreased, chemically cleaned, and the surface of the metal sealing part is dried.

[0028] 2) Make solder wire with a content of 49% lead, 42% aluminum and 9% tin into a solder wire with a diameter of 1.5mm. The metal end cover 1 and the corresponding upper side glass flange 3 are positioned, the diameter of the glass flange 3 is φ70mm, and the expansion coefficient of the glass flange 3 and the heat collecting glass tube 4 is 3.3×10 -6 / °C.

[0029] 3) After the metal end cover sealing part 1 and the glass flange 3 are positioned, the alloy solder ring 2 is heated to 365-370°C in a hot-press sealing machine, and the sealing temperature is 0.9 times the melting point of the alloy metal solder. Within the annealing temperature of the solder wire, apply 190kg / cm to the end face 2 The impact pressure is 5s, and the metal end cap 1 and the glass flange 3 on the top si...

Embodiment 3

[0033] 1) The sealing part 1 of the metal end cap is mechanically cleaned (for example, rubbed with sandpaper), degreased, chemically cleaned, and the surface of the metal sealing part is dried.

[0034] 2) Make solder wire with a content of 50% lead, 40% aluminum and 10% tin into a solder wire of φ1.5mm. The metal end cover 1 and the corresponding upper side glass flange 3 are positioned, the diameter of the glass flange 3 is φ70mm, and the expansion coefficient of the glass flange 3 and the heat collecting glass tube 4 is 3.3×10 -6 / °C.

[0035] 3) After the metal end cap sealing part 1 and the glass flange 3 are positioned, the alloy solder ring 2 is heated to 360°C in a hot-press sealing machine, and the sealing temperature is 0.8 times the melting point of the alloy metal solder. Within the annealing temperature, apply 170kg / cm to the end face 2 The impact pressure is 10s, and the metal end cap 1 and the glass flange 3 on the top side of the symmetrical sealing structur...

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Abstract

The invention is a hot pressing sealing process, which is based on the solid state welding technology and belongs to the glass and metal sealing technology field. The process is characterized in that firstly, the sealing is conducted under heat and pressure; secondly, two curved symmetric glass flanges are adopted at the sealing part of a glass tube to support the force when under pressure; thirdly, alloy solder wires melted from Lead, Aluminum and Tin are adopted as sealing materials; fourthly, the sealing temperature is 0.7-0.9 times of the melting point of alloy metal solders, the applied impact pressure during the welding is 70-200kg / cm<2>, and the reaction time is 0.5s-1.5min; fifthly, the expansion coefficient of a heat-collecting glass tube is (3.2-3.4)*10<-6> / degree Celsius; sixthly, a metal end cover adopts low expansion alloys of iron-nickel or Kovar, etc. The double-port hot pressing sealing process can effectively reduce the sealing area of the glass flange and the metal end surface and reduce the expansion stress between glass and metal with small sealing stress. No annealing treatment has to be implemented after the sealing. The sealing time is greatly shortened, andthe sealing success rate is above 95 percent.

Description

technical field [0001] The invention relates to a glass-metal sealing process, in particular to a double-port sealing material and method for vacuum heat collecting tube glass and low-expansion alloy metal. Background technique [0002] The invention belongs to the technical field of glass and metal sealing, and relates to a thermal pressure sealing method utilizing solid-state welding. [0003] Different types of glass-metal sealing have different requirements for metal materials and glass. For a selected glass material, not any metal or alloy material can be sealed, the two must meet certain sealing conditions, the most basic conditions are: (1) the expansion of both glass and metal materials The coefficients should be close to each other to minimize the internal stress of the seal, which is called matching seal; (2) The melting point of the metal material should be higher than the softening temperature of the glass, that is, higher than the plastic temperature of the gla...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C03C27/00C03C29/00
Inventor 赵军崔俊奎赵国华张雨田
Owner TIANJIN UNIV
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