An experimental device for welding recondition on tubes in service

A welding repair and experimental device technology, applied in the direction of educational appliances, instruments, teaching models, etc., can solve the problems of high cost, high risk of in-service welding evaluation, etc., and achieve the effect of convenient operation, simple structure and safe process

Inactive Publication Date: 2008-07-09
UNIV OF SCI & TECH BEIJING
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  • Abstract
  • Description
  • Claims
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Problems solved by technology

[0003] The purpose of the present invention is to provide an experimental device for the evaluation and research of in-service welding repair of oil and gas pipelines, which solves the problems of high risk and high cost of actual pipeline in-service welding evaluation, and can quickly and conveniently test the flow of different media in the laboratory. The quality of welded joints under the conditions and welding process conditions is evaluated and systematically studied

Method used

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  • An experimental device for welding recondition on tubes in service

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Embodiment Construction

[0008] Figure 1 shows the in-service welding experimental device for pipelines provided according to the above technical characteristics. First cut out a groove in the pipe 6, process the pipeline steel material into bottom plates 7 of different thicknesses, stick the bottom plate on the groove of the pipe with 502 glue, and seal it well. Restoration plate 8 is placed on base plate, to be welded. Open the valve 5, adjust the high-pressure water pump 4, and measure different water flow rates through the flow meter 9. The water in the water tank returns to the water tank through the circulation loop 3. After the water flow rate measured by the flow meter is stable, the repair plate is welded on the bottom plate. After welding, the flowing medium inside the pipe performs forced convection heat exchange on the welded bottom plate, thereby rapidly reducing the temperature of the welded joint. After the welded joint is lowered to room temperature, the welded bottom plate and repai...

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Abstract

The invention pertains to the field of welding devices, in particular to an experimental device used for in-service welding repair of pipelines, which is characterized in that the device is composed of a water tank (1), a thermometer (2), a circular circuit (3), a high-pressure pump (4), a valve (5), a pipeline (6), a bottom plate (7), a repair plate (8) and a flowmeter (9). The lower end of the water tank (1) is connected with the high-pressure pump (4) via the circular circuit (3) of a galvanized pipe; the thermometer (2) is arranged on the inner wall of the water tank; the high-pressure pump, the valve (5), the experimental pipeline (6) and the flowmeter (9) are connected via the circular circuit; the terminal pipeline of the circular circuit is inserted to the water tank; the bottom plate (7) and the repair plate (8) are materials to be welded for the research of in-service welding, and are arranged on a groove of the pipeline. The invention has the advantages of that: in-service welding simulation experiments can be operated on the pipelines with different wall thicknesses under the conditions of different water velocities and water temperatures; the process is safe, the structure is simple, and the operation is simple; the device can be applied in the simulation assessment and research of comprehensive performance of the in-service welding joints of the pipelines.

Description

technical field [0001] The invention belongs to the field of welding devices, and in particular provides an experimental device for in-service welding repair of pipelines, which is suitable for performing welding operations under the condition of medium transportation inside the pipeline. Background technique [0002] During the service of oil and gas pipelines, due to corrosion, wear and accidental damage, etc., it is inevitable to cause local thinning, damage and even leakage accidents of the pipeline. Pipeline in-service welding repair technology has huge economic effects and broad application prospects because it can maintain the continuity of pipeline operation, repair time is short, fast, and environmental pollution is small. However, there are often two problems in in-service welded pipes: burn-through and hydrogen-induced cracking, so the safety of in-service welding becomes the main difficulty in judging its applicability and process feasibility. In order to study ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G09B25/00
Inventor 路民旭张雷陈迎锋吴令萍
Owner UNIV OF SCI & TECH BEIJING
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