Mixed flow assembly line intelligent material gallow device possessing visualized monitoring function

An assembly line and mixed-flow technology, which is applied in the direction of cooperative operation devices, program control, computer control, etc., can solve the problem that there is no combination of material data collection and material assembly, and the inability to realize error-proof loading, missing loading, and material synchronous distribution control Integration with visual monitoring and other issues

Inactive Publication Date: 2010-06-16
HUAZHONG UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The above data collection and visual monitoring schemes have the following problems: (1) The material data collection and material assembly are not well combined
(2) The integration of material synchronous distribution control and visual monitoring cannot be realized
(3) It is impossible to realize the error-proof and missing installation of specific assembly stations or workstations

Method used

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  • Mixed flow assembly line intelligent material gallow device possessing visualized monitoring function
  • Mixed flow assembly line intelligent material gallow device possessing visualized monitoring function
  • Mixed flow assembly line intelligent material gallow device possessing visualized monitoring function

Examples

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example

[0022] This embodiment is the LB140.2 process of the engine long hair assembly line of an engine manufacturing company in China. This process requires 11 different types of engines: 1.8FC cast iron engine assembly (for 481FC UMC T11), 1.8FC cast iron engine assembly Cheng_(for 481FC UMC B11), 1.8FC cast iron engine assembly_(for 481FC UMC A21), 1.6FD cast iron engine assembly_(for 481FD UMC A21), 1.6LC engine assembly (for 481F UMC export), 1.6LC Engine assembly (481F UMC T11), 2.0NALC engine assembly_T11, 2.0NALC engine assembly_B11, 2.0NALC engine assembly_A21, 1.6LCBR engine assembly_A21, 1.6LLC engine assembly For A21 use. Respectively install those that meet the requirements of the respective engine models: intake pipe gasket, wire harness bracket, exhaust pipe. These parts are stored in the material bin of the material rack, and are taken out from the material bin by the assembler during installation.

[0023] For example: when the pallet carrying the 1.8FC cast iron e...

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Abstract

The invention belongs to the mixed-model assembly line material management and assembly monitoring technology, relating to a mixed-model assembly line smart rack device with visual monitoring function. The device is composed of a single chip, a bus interface, a RFID reader, an assembly display screen, indicator lights, assembly buttons and buzzers; wherein, the single chip is connected with a plurality of indicator lights, assembly buttons and a buzzer. The RFID reader and the assembly display screen are respectively connected with the single chip through the bus interface to form a serial communication mode with the single chip. The invention uses the data acquisition real-time and visual technology to manage and monitor the mixed-model assembly process and can reduce the error rate in engine assembly, improve product quality and work efficiency, as well as reduce manufacturing costs.

Description

technical field [0001] The invention belongs to assembly line material management and assembly monitoring technology, and specifically relates to an intelligent material rack device for the integration of material management, distribution synchronous control and visual monitoring in a mixed-flow assembly line, which can solve the problem of synchronous distribution control and visual monitoring of materials on a mixed-flow assembly line in a factory It is especially suitable for the mixed-flow assembly line of car engines. Background technique [0002] The car industry is the pillar industry of our country's national economy. As a key component, the relatively backward level of independent manufacturing of the engine has become a bottleneck restricting the further development of my country's car industry. In order to meet the needs of complete vehicles, most of my country's self-owned brand car engines currently adopt a large-scale mixed-flow production model, which puts for...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G05B19/042G05B19/048G06K17/00
Inventor 饶运清刘伦洪何遵祥张超勇刘琼王孟昌王昆鹏周伟王佳
Owner HUAZHONG UNIV OF SCI & TECH
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