Koala velvet and production method thereof

A manufacturing method and koala velvet technology, applied in dyeing method, textile and paper making, liquid/gas/vapor removal by centrifugal force, etc., can solve the problems of high manufacturing cost, poor hand feeling, loose tissue structure, etc. cost effect

Inactive Publication Date: 2009-05-27
ZHANGJIAGANG JINGDONG KNITTING PLUSH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1. The hair height can only be above 7mm
[0004] 2. Poor hand feeling
[0005] 3. Loose organizational structure
[0006] 4. If imported super soft acrylic staple fiber is used, the manufacturing cost is too high

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Koala velvet and production method thereof
  • Koala velvet and production method thereof
  • Koala velvet and production method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0056] Koala fleece 5mm single-sided material, finished product 152m×325g / m2, gram weight 500g / m2, the production steps are as follows:

[0057] 1. Raw material preparation: select and prepare raw materials, use 83DTEX36F (75D / 36F) Xiaoguang flat yarn as koala suede yarn, 56dtex polyester FDY (50D) as koala suede bottom yarn, among which 83DTEX36F Xiaoguang flat yarn Accounting for 75 parts by weight, 56dtex polyester FDY accounts for 25 parts by weight.

[0058] 2. Weaving: KS3 / 28E warp knitting machine produced by Karl Mayer in Germany is used for weaving. The weight of the gray cloth is 500g / m, and the width is 197cm, or according to the needs of customers.

[0059] 3. Heat setting: use a needle plate stenter setting car, the temperature is 230°C, the fan speed in the drying room is 1800 rpm, the fan in the exhaust room is fully turned on, the fiber heating time is 40s, and the oil volatilization loss accounts for about 1.5% of the fabric weight.

[0060] 4. Dyeing: The dy...

Embodiment 2

[0075] Koala fleece 2mm cationic two-color single-layer material, the finished product is 152m×325g / m2, and the weight is 500g / m2. The production steps are as follows:

[0076] 1. Raw material preparation: select and prepare raw materials, use 83dtex36F (75D / 36F) FDY cationic flat yarn: 36 parts by weight, 83dtex36F (75D / 36F) FDY Xiaoguang flat yarn: 36 parts by weight, 56dtex24F (50D / 24F) polyester FDY: 28 parts by weight.

[0077] 2. Weaving: KS3 / 28E warp knitting machine produced by Karl Mayer in Germany is used for weaving. The weight of the gray cloth is 500g / m, and the width is 197cm, or according to the needs of customers.

[0078] 3. Heat setting: use a needle plate stenter setting car, the temperature is 230°C, the fan speed in the drying room is 1800 rpm, the fan in the exhaust room is fully turned on, the fiber heating time is 40s, and the oil volatilization loss accounts for about 1.5% of the fabric weight.

[0079] 4. Dyeing: The dyeing machine is an overflow hig...

Embodiment 3

[0092] Koala fleece 7mm cationic double-sided material, finished product 152m×325g / m 2 , the double-layer weight is 550g / m, and its production steps are:

[0093] 1. Raw material preparation: select and prepare raw materials, use 56dtex36F FDY cationic flat yarn: 36 parts by weight, 56dtex36FFDY Xiaoguang flat yarn: 36 parts by weight, 56dtex24F polyester FDY filament: 28 parts by weight.

[0094] 2. Weaving: KS3 / 28E warp knitting machine produced by Karl Mayer in Germany is used for weaving. The weight of the gray cloth is 500g / m, and the width is 197cm, or according to the needs of customers.

[0095] 3. Heat setting: use a needle plate stenter setting car, the temperature is 210°C, the fan speed in the drying room is 1800 rpm, the fan in the exhaust room is fully turned on, the fiber heating time is 60s, and the oil volatilization loss accounts for about 1.5% of the fabric weight.

[0096]4. Dyeing: The dyeing machine is an overflow high temperature and high pressure dyein...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention discloses koala flock and a method for manufacturing the same. The koala flock is manufactured by taking 56 to 83dtex Shaoguang flat cross section fibers or semi-Shaoguang flat cross section fibers as koala flock face fibers, and 56 to 76dtex terylene FDY as bottom fibers, whereinthe 56 to 83dtex Shaoguang flat cross section fiber or semi-Shaoguang flat cross section fiber is 30 to 85 portions, and the 56 to 76dtex terylene FDY is 15 to 50 portions. The method comprises production processes of material preparation, weaving, thermal shaping, dyeing, treatment after dyeing, dewatering, colored cloth shaping, front face gigging, finished cloth shaping, combing, scalding, clipping and the like, and the flat fibers are used to replace the conventional circular fiber, so that the simulated koala flock with unique style is produced. The height of the koala flock is between 0.5 and 7mm, and the koala flock touches soft and smooth, and can be widely used in the production of flock toys, indoor flock slippers, blankets, knitting flock and the like, and can fully meet market demands.

Description

technical field [0001] The invention belongs to the field of textiles, and in particular relates to a koala fleece and a manufacturing method thereof. Background technique [0002] The koala fleece of the present invention uses a variety of fibers to make it produce colors and layers that are very similar to koala fur. It is a unique style of simulated plush, a cut ring of acrylic or polyester staple fiber developed on the basis of cut loop fleece. Plush products cannot be made below 7mm and the weaving structure is loose, which cannot meet the modeling requirements of plush toys. There are several problems in staple cut loop pile products: [0003] 1. The hair height can only be above 7mm. [0004] 2. The hand feel is poor. [0005] 3. Loose organizational structure. [0006] 4. If imported ultra-soft acrylic staple fiber is used, the manufacturing cost is too high. Contents of the invention [0007] The object of the present invention is to provide a kind of koala f...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D04B21/04D06C7/02D06C11/00D06C15/00D06C13/00D06B15/10D06P3/87
Inventor 黄茂荣
Owner ZHANGJIAGANG JINGDONG KNITTING PLUSH
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