Quenching unit of aluminum alloy plate and method thereof

A technology of aluminum alloy plate and quenching device, which is applied in the direction of quenching device, quenching agent, heat treatment process control, etc., can solve the problems of plate residual stress, poor performance uniformity and stability, large quenching residual stress of plate, etc., and achieve reduction Residual stress, increasing hardening depth, and reducing the effect of quenching residual stress

Active Publication Date: 2009-08-26
CENT SOUTH UNIV
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  • Abstract
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Problems solved by technology

[0002] When the aluminum alloy plate is quenched and cooled, the difference in cooling rate from the surface to the center in the thickness direction makes the performance uniformity and stability in the thickness direction worse on the one hand, and on the other hand, it will generate a large quenching residual stress in the plate.
Therefore, the quenching of aluminum alloy plates must not only increase the depth of hardening, but also reduce the residual stress after quenching. The requirements of these two aspects are often contradictory. For example, putting aluminum alloy materials or components into a cooling medium with high surface heat exchange efficiency Quenching in the pool or quenching by spraying cooling medium on the surface of the aluminum alloy material, etc., although it helps to increase the

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  • Quenching unit of aluminum alloy plate and method thereof
  • Quenching unit of aluminum alloy plate and method thereof
  • Quenching unit of aluminum alloy plate and method thereof

Examples

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Example Embodiment

[0050] Example 1: A alloy, the size of the aluminum alloy plate is 80mm×500mm×1500mm, and there are 4 pairs of nozzle rows, which have the characteristics of the four types of nozzle rows of the present invention. The angle between the direction of spraying water and the plane of the roller table during quenching Adjusted to 90°, the vertical distance between the nozzle and the surface of the aluminum alloy plate is adjusted to 150mm. After the aluminum alloy plate is sent to the roller table, it passes through the first pair and the second pair of nozzle rows at a speed of 100mm / s, at a speed of 10mm / s. Through the third and fourth pairs of nozzle rows, the flow density of the first pair of nozzle rows spraying water on the aluminum alloy plate is 10L / (m 2 ·S), the pressure of the water leaving the nozzle is 0.5MPa, and the flow density of the water sprayed by the second pair of nozzle rows on the aluminum alloy plate is 20L / (m 2 ·S), the pressure of the water leaving the nozzle ...

Example Embodiment

[0051] Example 2: B alloy, the size of the aluminum alloy plate is 120mm×500mm×4000mm. In this embodiment, 6 pairs of nozzle rows are designed, among which the first pair of nozzle rows has the characteristics of the first type of nozzle rows of the present invention, and the second The pair and the third pair of nozzle rows have the characteristics of the second type of nozzle row according to the present invention, the fourth pair of nozzle rows have the characteristics of the third type of nozzle row according to the present invention, and the fifth and sixth pairs of nozzle rows have the present invention The characteristics of the fourth type of nozzle row; the angle between the direction of spraying water and the plane of the roller table during quenching is adjusted to 45°, the vertical distance between the nozzle and the surface of the aluminum alloy plate is adjusted to 50mm, and the aluminum alloy plate is sent to the roller table at 200mm / s through the 6 pairs of nozzl...

Example Embodiment

[0052] Example 3: C alloy, the size of the aluminum alloy plate is 150mm×500mm×4000mm, 4 pairs of nozzle rows are provided, which have the characteristics of the four types of nozzle rows of the present invention. The direction of spraying water above the roller table during quenching is consistent with that of the roller table. The angle of the plane is adjusted to 65°, the angle between the direction of spraying water under the roller table and the plane of the roller table is adjusted to 65°, the vertical distance between the nozzle and the surface of the aluminum alloy plate is adjusted to 75mm, and the aluminum alloy plate is sent to the roller table at 300mm / The speed of s passes through the first and second pairs of nozzle rows in turn, passes through the third pair of nozzle rows at a speed of 200mm / s, passes through the fourth pair of nozzle rows at a speed of 100mm / s, and sprays through the first pair of nozzle rows in turn The flow density of water on the aluminum allo...

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Abstract

The invention discloses a quenching unit of an aluminum alloy plate. The quenching unit comprises a roll table, an attemperator, an upper bracket, a lower bracket and a nozzle line, the roll table consists of a plurality of rollers which are arranged in parallel and driven by a motor and a driving unit; the attemperator is arranged at one end of the roll table; the upper bracket and the lower bracket are arranged on the upper part and lower part of the roll table respectively; the nozzle line is arranged on tracks of the upper bracket and the lower bracket and connected with a pressure device by a pipeline which is equipped with a switch valve, a flow meter and a pressure meter. A method for quenching the aluminum alloy plate with the quenching unit comprises the following steps: firstly sending the aluminum alloy plate to the attemperator at one end of the roll table, then regulating position of the nozzle line, flux density and pressure of a cooling medium in nozzles on the nozzle line to allow the aluminum alloy plate to run through the nozzle line on the roll table successively. The quenching unit and the method has the advantages of simple and reasonable structure and convenient operation and application, pressure, flow and spray angle of the spray medium can be dynamically regulated at real time according to size of the aluminum alloy plate, thus effectively enhancing quenching depth of the aluminum alloy plate, and reducing residual quenching stress; and the quenching unit and the method are applicable to industrialized production.

Description

technical field [0001] The invention relates to the quenching treatment of a heat-treatable and strengthened aluminum alloy plate, in particular to a quenching device and method for an aluminum alloy plate, and belongs to the technical field of thermal processing of nonferrous metal materials. Background technique [0002] When the aluminum alloy plate is quenched and cooled, the difference in cooling rate from the surface to the center in the thickness direction makes the performance uniformity and stability in the thickness direction worse, and on the other hand, it will generate a large quenching residual stress in the plate. Therefore, the quenching of aluminum alloy plates must not only increase the depth of hardening, but also reduce the residual stress after quenching. The requirements of these two aspects are often contradictory. For example, putting aluminum alloy materials or components into a cooling medium with high surface heat exchange efficiency Quenching in t...

Claims

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Application Information

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IPC IPC(8): C21D1/667C21D1/60C21D11/00C22F1/04
Inventor 张新明邓运来张勇熊创贤万里曹盛强刘胜胆张劲
Owner CENT SOUTH UNIV
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