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Emulsion pump testing system

A testing system, emulsion pump technology, applied in pump testing, liquid variable capacity machinery, machines/engines, etc., can solve problems affecting normal operation, huge equipment, increase energy consumption, etc., to achieve wide practicability, energy loss Small, reduced footprint effect

Inactive Publication Date: 2009-12-16
CHINA UNIV OF MINING & TECH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the comprehensive performance test of the emulsion pump mainly adopts the overflow valve loading method, that is, the emulsification flow pump is driven by a motor to pump the emulsion in the oil tank, and then the test is completed through the adjustment of the overflow valve connected to the oil tank circuit. , although this test device can complete the test work of the emulsification pump, it has the problem of high energy consumption, especially for the high-pressure and large-flow emulsion pump. The energy consumption is huge, which not only seriously affects the normal operation of other equipment, but also Because almost all the energy consumed is converted into heat energy, high-power cooling equipment must be configured to ensure the basic heat balance requirements, which further increases energy consumption, and the equipment is huge and expensive

Method used

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  • Emulsion pump testing system

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Embodiment Construction

[0009] The present invention will be further described below in conjunction with the embodiment in the accompanying drawings:

[0010] As shown in the drawings, the emulsion pump test system includes an electrical control system for driving the motor M to open and close, a gearbox 18 for driving the tested pump 1, an emulsion circulation system connected to the tested pump 1 and a hydraulic pressure for driving the gearbox 18. The oil circulation system and the emulsion circulation system mainly include the tested pump oil tank 20 for the tested pump 1 to carry the emulsion, the inlet pipeline of the tested pump 1 is set on the tested pump filter 19, and the tested pump 1 outlet pipeline It is connected with a pressure gauge 2, and is connected with a two-position four-way reversing valve I3 communicated with the oil tank 20 of the pump under test and a loading cylinder I4 whose stroke is controlled by the reversing valve I3; The motor 17, the loading cylinder II7 connected wi...

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Abstract

The invention relates to an emulsion pump testing system, comprising an electrical apparatus control system which is used for driving a motor to start or stop, a transmission box connected with a tested pump, an emulsion pump circulating system and a hydraulic oil circulating system for driving the transmission box; the working load of the tested pump is changed by adjusting the discharging amount of an oil hydraulic motor, hydraulic pressure output by the tested pump is compensated to the oil hydraulic motor mostly by a loading cylinder, namely, the oil hydraulic motor is not only a driving force source of the tested pump, but also is a load of the tested pump; the system can carry out reliability detecting test to the emulsion pump with different type and different power, and the comprehensive performance and manufacturing quality of the emulsion pump are detected in an on-line way, therefore, the occupying area of the equipment is not only reduced, but also the operating power can not be converted into heat energy, so as to reduce the operating cost; the most important point is that the power can be recycled, the energy consumption is greatly reduced; compared with the prior art, the energy saving can reach about 70 percent, the structure is simple and energy-saving, and has good using effect.

Description

technical field [0001] The invention relates to a testing system, in particular to an emulsion pump testing system suitable for reliability experiments and comprehensive performance testing of emulsion pumps. Background technique [0002] The emulsion pump is the power component of the support hydraulic system of the coal mine fully mechanized mining face. Its performance and reliability will have an important impact on the entire hydraulic system. Therefore, all emulsion pumps must be tested in an industrial test before use. At present, the comprehensive performance test of the emulsion pump mainly adopts the overflow valve loading method, that is, the emulsification flow pump is driven by a motor to pump the emulsion in the oil tank, and then the test is completed through the adjustment of the overflow valve connected to the oil tank circuit. , although this test device can complete the test work of the emulsification pump, it has the problem of high energy consumption, es...

Claims

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Application Information

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IPC IPC(8): F04B51/00
Inventor 范天锦朱真才陈国安李一磊訾斌曹国华
Owner CHINA UNIV OF MINING & TECH
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