Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Method for manufacturing elastic foam by using reclaimed wastes as materials

A technology of elastic foaming and waste, which is applied in the field of elastic pads, can solve the problems of time-consuming and manpower waste, air or water pollution, environmental protection, etc., and achieve the effect of reducing the cost of recycling, reducing the amount of garbage, and omitting the use

Inactive Publication Date: 2010-01-27
SHIUN JIUG INDAL
View PDF0 Cites 12 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the recycling process of composite materials often requires the use of various additives or solvents to separate the constituent materials (especially in the case of recycling high-priced materials), it produces more harmful and environmentally friendly waste, and the mixed materials of metal and non-metal It is still possible to use the difference in magnetism or specific gravity to separate the materials. However, materials with a small difference in specific gravity can only be separated manually, which is not only time-consuming but also a waste of manpower, and it is completely uneconomical.
[0004] Secondly, due to the demand for product diversity, elastic foams with a single material and no appearance and pattern decoration have gradually failed to meet market demand. Therefore, the foam pads of elastic foams (such as insoles, sports pads, etc.) A surface material with different physical properties (such as a plastic film or cloth) is often attached to the surface. However, the known elastic foam with a surface material on the surface is usually bonded with an adhesive or an adhesive between the surface material and the foam pad. , this production method will lead to air or water pollution, causing environmental problems

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for manufacturing elastic foam by using reclaimed wastes as materials
  • Method for manufacturing elastic foam by using reclaimed wastes as materials
  • Method for manufacturing elastic foam by using reclaimed wastes as materials

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] Such as figure 1 and Figure 2a to Figure 2d As shown, in the preferred embodiment 1 of the present invention, the elastic foam method using recycled waste as a material, the first step is recycling 100: the waste containing materials such as rubber, plastic, fiber and metal is recycled, Such as footwear such as sports shoes.

[0037] The second step of the present invention is shredding 110: using a known shredder 10 to shred the waste (sports shoes) into pieces. After the recovered waste is chopped into chips, although there are still impurities that cannot be completely separated, the chips with different components can be added to the foam material as secondary raw materials. Among them, the rubber material is mainly used for waste Plastic scraps can be used as elasticity adjustment materials for foaming raw materials, waste scraps mainly made of plastic materials can be used as hardness adjustment materials for foaming raw materials, and waste scraps mainly fiber...

Embodiment 2

[0046] Such as image 3 As shown, it is the elastic foam method using recycled waste as material in the preferred embodiment 2 of the present invention, and the multi-layer cushion body with different physical properties and softness and hardness characteristics can also be made according to the method of the present invention. The difference of the above-mentioned preparation method mainly lies in implementing the following steps between the tablet pressing and foam molding steps:

[0047] Softening treatment 160: heating the surface of the sheet-shaped foam material at a temperature of 150° C. to 250° C., or applying a surface softener to the surface of the sheet-shaped foam material for softening treatment.

[0048] Attaching the surface material 170: placing a surface material on the surface of the sheet-shaped foam material and applying pressure so that the two are relatively attached. The surface material can be the same as or different from the sheet foam material, suc...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a method for manufacturing elastic foam by using reclaimed wastes as materials, which comprises the following steps: reclaiming, namely reclaiming metal wastes containing rubber, plastic, fiber, metal and the like; crushing, namely crushing the wastes into scraps; layering and separating, namely forming a layering and separating state of the waste scraps of different components according to a specific gravity difference; mixing raw materials, namely selecting the waste scraps of predetermined components and adding the waste scraps into the raw materials such as elastic material, foaming agent and the like, and mixing the whole; pressing, namely pressing the mixed raw materials into a sheet foaming material; and foaming and molding, namely foaming and molding the sheet foaming material into the elastic foam by adding sulfur. The reclaimed and treated waste scraps do not need to be fully separated into single materials and can be added into the foaming material as the elastic foam raw material, so the wastes can be fully reclaimed and reutilized, the rubbish amount is reduced, and the reclaiming and treating cost is effectively reduced; and the waste scraps and the elastic material are adhered together by utilizing the pressure of gas produced in the chemical change of the foaming agent, so the adhesive is saved, and the environment is protected.

Description

technical field [0001] The invention relates to an elastic pad, more specifically to an elastic foam method using recycled waste as material. Background technique [0002] In order to save the natural resources of the earth, many advanced countries in the world have established resource recycling systems. Various institutions such as ordinary homes, schools, and public agencies are equipped with recycling equipment for garbage classification to effectively use the recycled waste for recycling. Made into everyday products such as recycled paper, fuel, etc. [0003] Generally speaking, waste from single-material products is easier to recycle, process and reuse, such as PET bottles, glassware, plastic, metal products, and paper, while waste from composite materials needs to be recycled and reused through various processes. In this way, the constituent materials can be separated to obtain reusable materials. Since the recycling process of composite materials often requires the...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B29B17/02B29B17/04B29B7/00B29B11/12B29C44/00B29C70/00B29K311/10B29K305/00
CPCY02W30/52Y02W30/62
Inventor 高振益
Owner SHIUN JIUG INDAL
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products