Continuous coiling and coating device of solar selective absorbing film

A coating device and selective technology, applied in the field of solar thermal collectors, can solve the problems of difficult to ensure consistent coating parameters, single coating material, pollution, etc., and achieve rich human-machine interface, high coating efficiency, and coating quality. Good results

Active Publication Date: 2010-02-17
兰州大成科技股份有限公司
View PDF3 Cites 8 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But there is following shortcoming with regard to the disclosed vacuum coating method at present: (1) coating film layer material is single, thus affects the absorption efficiency of selective absorption film; (2) the preparation of each functional film layer cannot be in the same vacuum chamber body Continuous operation will not only affect the production efficiency, but more importantly, the environment will pollute the film layer, thereby affecting the film efficiency. For example, patent 99126652.8 discloses a kind of light-to-heat conversion efficiency, high mechanical strength and relatively simple manufacturing process. Solar energy selective absorption coating and its preparation method, the innovation point is that the active metal layer is designed to be completed by bias voltage sputtering, and the aluminum / oxygen / nitrogen composite layer is completed by magnetron sputtering
The vacuum coating equipment corresponding to the prior art is an intermittent vacuum coating equipment, but this type of equipment has the following disadvantages: (1) every time a process is completed, the vacuum chamber door must be opened to load and unload the coil, the production efficiency is low, and it is not suitable for Industrial continuous production, such as patent 200810020179.1 discloses a solar selective absorption coating and its preparation method, the preparation process is to put the substrate into the coating machine, negative voltage bombardment to clean the substrate, and then apply negative bias to energize the titanium target, Deposit TiN layer; then pass through oxygen to deposit TiO layer and TiO 2
(2) It is difficult to guarantee the consistency of coating parameters, and the product quality consistency is poor; (3) Due to poor cooling of the target, each time the substrate is loaded and unloaded, there is a certain degree of oxidation and pollution after exposure to the atmosphere, which affects the quality of the film layer

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Continuous coiling and coating device of solar selective absorbing film
  • Continuous coiling and coating device of solar selective absorbing film
  • Continuous coiling and coating device of solar selective absorbing film

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] See figure 1 , a continuous winding coating device for solar energy selective absorption film, comprising uncoiling unit 10, the vacuum coating chamber provided includes A low vacuum chamber 20a, 20b, ion treatment chamber 30, B low vacuum chamber 40, high vacuum chamber 50 , 5 vacuum coating chambers 60, there is a flange sealing connection between the chamber and the chamber, and a window 2 through which the metal sheet band 1 passes; A low vacuum chamber 20a, 20b, ion processing chamber 30, B low vacuum chamber 40, The high vacuum chamber 50 and the vacuum coating chamber 60 are connected with the vacuum unit 90; a winding unit 80 and a continuous coating control system 100 are also arranged outside the vacuum coating chamber.

[0030] See figure 2 , the uncoiling unit 10 includes a winding roller 10-1, an uncoiling roller 10-2, and a cutting head 10-3 and a welding 10-4 are arranged in front of the winding roller 10-1 and the uncoiling roller 10-2; Between the 1#...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
thicknessaaaaaaaaaa
Login to view more

Abstract

The invention relates to a continuous coiling and coating device of a solar selective absorbing film, belonging to the field of surface physical vapor deposition of metal sheet strips under the vacuumcondition. The continuous coiling and coating device comprises a decoiling machine set (10) and is mainly characterized in that vacuum coating chambers comprise A low-vacuum chambers (20a,20b), an ionic processing chamber (30), a B low-vacuum chamber (40), a high-vacuum chamber (50) and five vacuum coating chambers (60); the chambers are closely connected by flanges and provided with windows on which a metal sheet strip (1) passes through; the A low-vacuum chambers (20a,20b), the ionic processing chamber (30), the B low-vacuum chamber (40), the high-vacuum chamber (50) and the vacuum coatingchambers (60) are connected with the vacuum machine set (90); and a coiling machine set (80) and a continuous-coating control system (100) are also arranged outside the vacuum coating chambers. The device has the advantages that: multilayer films and reaction films can be coated on the metal sheet strip, the thickness of the film layer can be controlled independently, the film layer is even and compact, the adhesion force is strong, and the industrial production is applicable.

Description

technical field [0001] The invention relates to the technical field of solar heat collectors, in particular to a continuous winding coating device for solar selective absorption films. Background technique [0002] Flat-plate solar collector is a basic type of collector, with simple structure, stable and reliable operation, reasonable cost, strong pressure bearing capacity, large heat absorption area, etc., it is the best choice for the combination of solar energy and buildings One of the collector types. The solar selective absorption film is one of its core components, and its performance and cost directly determine the thermal efficiency and manufacturing cost of the collector. [0003] The preparation methods of solar selective absorbing films are roughly divided into chemical coating method and vacuum coating method. For example, patent ZL91104451.5 discloses a method and equipment for preparing a solar selective absorbing layer by DC anodic oxidation and AC electroly...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C23C14/56F24J2/48
CPCY02E10/40
Inventor 范多望范多进令晓明孔令刚
Owner 兰州大成科技股份有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products