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Purification method of ultra-pure aluminum

A purification method and pure aluminum technology, which is applied in the field of ultra-high-purity aluminum purification, can solve problems such as unstable quality, unsatisfactory quality, and unqualified products, and achieve short heating and melting time, strong heat explosion, and energy saving costs. Effect

Inactive Publication Date: 2010-04-21
CHANGSHA ZHONGDA TIMES ELECTRONICS TECH DEV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The first is the equipment, the process is relatively complicated, and the use of multi-disciplinary technology makes the investment cost too high, and it is inconvenient to master and control; secondly, the efficiency of discharging impurities is not ideal, and no qualified products can be produced; the third is high energy consumption. , reaching more than 15,000KWH / ton, which is contrary to the national energy-saving and emission-reduction policy. Although it has been reduced, it is still about 10,000 degrees; Fourth, although the products are produced, the quality is still unstable, making it impossible for domestic users to use
[0005] Specifically, the existing conventional ultra-high-purity aluminum production heating is electromagnetic induction heating and stirring synchronously, using low voltage and high current, the power factor of electrical equipment is less than about 0.3, and it cannot be compensated by super large capacitors, which consumes a lot of power. Due to the melting of aluminum The latent heat is more than 400 times greater than the specific heat, so that more than 80% of the power consumption is used for melting aluminum

Method used

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  • Purification method of ultra-pure aluminum

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Effect test

Embodiment 1

[0021] Embodiment 1: Select 30 kg raw material refined aluminum whose purity is at least 4N6, and wherein Mg-3 ; Then put the refining furnace containing the raw material refined aluminum into the gas furnace and heat it to 680°C, so that the raw material refined aluminum in the refining furnace will be melted from solid to liquid; then move the refining furnace heated to 680°C from the gas furnace Crystallization furnace, make the molten aluminum in the purification furnace rotate in the heater of the crystallization furnace, the heater of the crystallization furnace is kept at 660°C, by controlling the temperature of the cooling water and making the purification furnace spiral out at a speed of 5cm / h Crystallization furnace, so that the aluminum liquid in the purification furnace maintains a crystallization speed of 5cm / h, and the crystallization ends after 6 hours; the purification furnace after crystallization is cooled, the crystallization ingot is taken out, and 25% of the...

Embodiment 2

[0022] Embodiment 2: Select 30 kg raw material refined aluminum whose purity is at least 4N6, and wherein Mg-3 ; Then put the refining furnace containing the raw material refined aluminum into a gas furnace and heat it to 715°C, so that the raw material refined aluminum in the refining furnace will be melted from solid to liquid; then move the refining furnace heated to 715°C from the gas furnace Crystallization furnace, make the molten aluminum in the purification furnace rotate in the heater of the crystallization furnace, the heater of the crystallization furnace is kept at 660°C, by controlling the temperature of the cooling water and making the purification furnace spirally extend out of the crystallization furnace, so that the aluminum liquid in the purification furnace maintains a crystallization speed of 7.5cm / h, and the crystallization ends after 5 hours; the purification furnace after crystallization is cooled, and the crystallization ingot is taken out, and the weight...

Embodiment 3

[0023] Embodiment 3: Select 30 kg raw material refined aluminum whose purity is at least 4N6, and wherein Mg-3 ; Then put the refining furnace containing the raw material refined aluminum into the gas furnace and heat it to 750°C, so that the raw material refined aluminum in the refining furnace is melted from solid to liquid; then the refining furnace heated to 750°C is moved from the gas furnace Crystallization furnace, make the molten aluminum in the purification furnace rotate in the heater of the crystallization furnace, the heater of the crystallization furnace is kept at 660°C, by controlling the temperature of the cooling water and making the purification furnace spiral out at a speed of 10cm / h Crystallization furnace, so that the molten aluminum in the purification furnace maintains a crystallization speed of 10cm / h, and the crystallization ends after 4 hours; after the purification furnace is cooled after crystallization, take out the crystallization ingot, and remove ...

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Abstract

The invention relates to a purification method of ultra-pure aluminum, comprising the following steps: cleaning and drying raw refined aluminum, wherein the purity of the selected refined aluminum is at least 4N6, Mg is less than 6ppm, Ti is less than 0.2ppm and Zr is less than 0.2ppm; loading the selected raw refined aluminum into a purification furnace, sealing and vacuumizing the furnace, and heating to 680-750 DEG C by using a gas furnace to melt the solid raw refined aluminum to form liquid; moving the purification furnace heated to 680-750 DEG C to a crystal growing furnace which is kept at 660 DEG C inside by a crystal growing furnace heater, rotating the aluminum liquid of the purification furnace in the crystal growing furnace heater, and enabling the aluminum liquid inside the purification furnace to self-keep the crystallization speed at 5-10 cm / h by controlling the heat dissipating capacity of the crystal growing furnace and finishing the crystallization after 4-6 hours; cooling the crystallized purification furnace, taking out a crystallization ingot, removing 25-35 percent relative to the mass of the crystallization from the tail part of the crystallization ingot and obtaining a first purified aluminum ingot; placing the first purified aluminum ingot into the purification furnace again, and repeating purification until the aluminum ingot reaching the required precision is obtained.

Description

technical field [0001] The invention relates to a method for purifying metal aluminum, in particular to a method for purifying ultrahigh-purity aluminum. Background technique [0002] With the continuous progress and development of science and technology, ultra-high-purity aluminum (aluminum products with a purity above 5N5 are called ultra-high-purity aluminum.) is widely used in the fields of electronics, aviation, navigation, chemical and national defense industries, and its consumption is increasing year by year. . But now there are very few domestic enterprises that can produce 5N5 ultra-high-purity aluminum that meet the needs of users, and there are only a handful of research and development units. Therefore, most of the ultra-high-purity aluminum needed in China needs to be imported. How to solve the above problems is a top priority for domestic demand. [0003] Although some domestic enterprises have been producing ultra-high-purity aluminum on a trial basis or on ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B21/06
Inventor 刘宗仁李卫东吴多民
Owner CHANGSHA ZHONGDA TIMES ELECTRONICS TECH DEV
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