Surface treatment method of insert in vacuum casting and APG processes

A technology of vacuum casting and surface treatment, applied in the direction of epoxy resin glue, adhesive type, adhesive, etc., it can solve the problems of air leakage, gaps around the insulator inserts, inconsistent shrinkage rate, etc., and achieve the effect of preventing gaps

Active Publication Date: 2010-06-09
SHANGHAI ROX ELECTRIC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The insulators of medium and high voltage electrical equipment are generally embedded with inserts. These inserts are made of copper or aluminum and are used as electrodes or connectors in the insulation. If the surface of the inserts is poorly treated, the metal pa

Method used

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Examples

Experimental program
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Example Embodiment

[0015] Below in conjunction with specific embodiment, the present invention is described in further detail:

[0016] Adhesive preparation; the adhesive preparation is: 100 parts of epoxy resin + 50 parts of phenolic resin + 175-200 parts of toluene + 175-200 parts of methyl ethyl ketone, mix and stir at room temperature for 2-2.5 hours; add diethyltetramethyl 1.5 parts of imidazole; stirring at room temperature for 0.4-0.6 hours; adding 8-10 parts of Kishi toughening agent and stirring for 0.4-0.6 hours; standing for 12-24 hours;

[0017] insert cleaning;

[0018] to dry;

[0019] Sealing and inserting: seal the non-glued part with transparent tape paper according to the requirements of the drawing, and tear it off after the adhesive is cured;

[0020] Apply glue 2-4 times at room temperature, and then apply the next time after drying the first time;

[0021] Preheating the glued inserts, the preheating temperature is 135℃-145℃, and the time is 1-1.5 hours;

[0022] Take o...

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PUM

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Abstract

The invention relates to a surface treatment method of an insert in vacuum casting and APG processes, which is realized by the following steps: preparing adhesive: mixing 100 parts of epoxy resin, 50 parts of phenolic resin, 175-200 parts of toluene and 175-200 parts of butanone, and stirring the mixture for 2-2.5 hours at the normal temperature; adding 1.5 parts of 2-ethyl-4-methylimidazole and stirring for 0.4-0.6 hour at the normal temperature; adding 8-10 parts of QS toughening agent and stirring for 0.4-0.6 hour; standing for 12-24 hours; cleaning the insert; airing; sealing insert: sealing the non-adhesive part with a transparent adhesive tape according to the pattern requirement, and tearing the transparent adhesive tape after the adhesive is solidified; gluing for 2-4 times at the normal temperature, wherein after the glue coated in the previous gluing process is aired, the next gluing process is carried out; preheating the glued insert, wherein the preheating temperature is 135-145 DEG C, and the preheating time is 1-1.5 hours; and taking out the insert and reserving the insert by covering for later user. The invention has the beneficial effect that because a buffer layer is additionally arranged between the insert and an epoxy material, the invention prevents gaps from occurring between the insert and the epoxy material because of larger difference of thermal expansion coefficients.

Description

technical field [0001] The invention relates to a vacuum pouring process and an APG process, in particular to a surface treatment method for an insert in the above process. Background technique [0002] Vacuum casting process refers to the process of mixing thermosetting resin, filler, curing agent, etc. in a vacuum state, injecting into the mold by gravity, and thermosetting molding. [0003] The APG process refers to the automatic pressure gelation process (automatic pressure gelation process), which mixes thermosetting resin, filler, curing agent, etc. under vacuum, and then uses pressure to inject the processed material into the mold for thermosetting molding. [0004] The insulators of medium and high voltage electrical equipment are generally embedded with inserts. These inserts are made of copper or aluminum and are used as electrodes or connectors in the insulation. If the surface of the inserts is poorly treated, the metal parts and Epoxy materials have different t...

Claims

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Application Information

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IPC IPC(8): B29B15/00C09J163/00
Inventor 费龙菲
Owner SHANGHAI ROX ELECTRIC
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