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Preparation method of magnetic field auxiliary forming grinding stone

A shaped grinding stone, magnetic field-assisted technology, applied in grinding/polishing equipment, grinding devices, manufacturing tools, etc., to achieve good surface quality, high material removal rate, and uniform particle distribution

Inactive Publication Date: 2011-06-22
XI AN JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In order to overcome the deficiencies of the above-mentioned prior art, the object of the present invention is to provide a preparation method of a magnetic field-assisted shaped grinding stone, which can replace the general-purpose grinding and polishing grinding stone, improve the processing efficiency and surface processing quality; realize various special-shaped Precision grinding and polishing of curved surfaces, complex curved surfaces, and other parts that cannot be finished by traditional methods; improve the uniformity of particle distribution during the preparation of magnetic field-assisted shaped grinding stones, thereby improving the polishing efficiency and polishing quality of magnetic-field-assisted shaped grinding stones; Reduce defects such as large shrinkage cavities formed by thermal expansion and contraction during the forming process of magnetic field-assisted forming grinding stones, so that the particle distribution is more uniform; it has the advantages of simple preparation process, low production cost, high polishing efficiency, good polishing effect, and easy to realize Characteristics of mass production and small batch individual manufacturing

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] A method for preparing a magnetic field-assisted shaped grinding stone, comprising the following steps:

[0023] The first, taking by volume is the 120 order hydroxyl iron powder of 18.8%, the 120 order carborundum of 31.2% and the epoxy resin adhesive of 50% by volume percentage;

[0024] Second, mix the hydroxyl iron powder and corundum evenly, and then stir evenly with the epoxy resin binder until the hydroxyl iron powder and corundum are completely wet, and inject the well-stirred mixture into a plastic cylinder with a diameter of 10mm. In the mold, close the injection port after injection, and apply mechanical vibration with a frequency of 10Hz and an amplitude of 5mm on the outside of the mold;

[0025] The 3rd, under the situation of keeping vibrating and stirring, utilize electromagnetic field outside the mould, apply magnetic field with the speed of 0.667mT / s to 80mT until 80mT and keep constant;

[0026] Fourth, after the external magnetic field is constant f...

Embodiment 2

[0029] A method for preparing a magnetic field-assisted shaped grinding stone, comprising the following steps:

[0030] The first, taking volume percentage is 120 order hydroxyl iron powders of 12.5%, volume percentage is 120 purpose corundum of 37.5% and volume percentage is the epoxy resin adhesive of 50%;

[0031] Second, stir the hydroxyl iron powder and corundum mixture evenly, and then stir evenly with the epoxy resin binder until the hydroxyl iron powder and corundum are completely wet, and inject the evenly stirred mixture into a plastic cylinder with a diameter of 10mm. In the mold, close the injection port after injection, and apply ultrasonic vibration with a frequency of 20KHz and an output power of 50w to the outside of the mold;

[0032] The 3rd, under the situation of keeping vibrating and stirring, utilize electromagnetic field outside the mould, apply magnetic field with the speed of 0.667mT / s to 80mT until 80mT and keep constant;

[0033] Fourth, stop the ul...

Embodiment 3

[0036] A method for preparing a magnetic field-assisted shaped grinding stone, comprising the following steps:

[0037] The first, take the 120 mesh reduced iron powder of 21.4% by volume, the 120 mesh diamond of 35.7% by volume and the epoxy resin binder of 42.9% by volume;

[0038] Second, stir the reduced iron powder and diamond mixture evenly, and then stir evenly with the epoxy resin binder until the reduced iron powder and diamond are completely wetted, and inject the uniformly stirred mixture into a plastic cylinder with a diameter of 10mm. In the mold, close the injection port after injection, and apply mechanical vibration with a frequency of 100Hz and an amplitude of 2mm on the outside of the mold;

[0039] The 3rd, under the situation of keeping mechanical vibration, utilize the electromagnetic field outside the mould, apply the magnetic field at the speed of 1.667mT / s to the compound formed by this mixing for 2 minutes until 200mT and keep constant;

[0040] Fourth,...

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Abstract

The invention relates to a preparation method of a magnetic field auxiliary forming grinding stone, comprising the following steps of: adding manetic particles with the volume percent of 12.5%-50%, non-magnetic grinding particles with the volume percent of 12.5%-50% and bonders with the volume percent of 33%-60% into a container for mixing and sufficiently stirring; (2) pouring a uniformly stirred mixture into a non-magnetic mould, and vibrating the mould; (3) slowly applying a magnetic field to the mixture formed vibration mixing to 50-5000mT and keeping constantly unchanged; (4) eliminatingthe vibration, keeping the intensity of the added magnetic field consistent till the magnetic field auxiliary forming grinding stone is solidified and formed; (5) eliminating the magnetic field, demoulding, and taking the magnetic field auxiliary forming grinding stone out, and trimming flashes and burrs. The invention has the characteristics of simple process, low cost, high polishing efficiencyand good polishing effect.

Description

technical field [0001] The invention belongs to the field of preparation of grinding and polishing materials, in particular to a method for preparing a magnetic field-assisted shaped grinding stone based on an external magnetic field and vibration stirring. Background technique [0002] With the high development of modern industrial technology, manufacturing technology has become an important indicator of a country's economic development, and precision and ultra-precision manufacturing technology is one of the core technologies that are currently being developed in various developed countries, and is an important economic and technological development of a country. The embodiment of strength. As an important processing method to obtain high surface finish and high shape accuracy, polishing and grinding technology plays an important role in modern precision and ultra-precision manufacturing technology. Because polishing can improve the corrosion resistance and wear resistanc...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B24D18/00
Inventor 朱永生钟伟张征凯曹玉新张优云
Owner XI AN JIAOTONG UNIV