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Production process for disassembly forming of ceramic pedestal pan

A production process and toilet technology, which is applied in the field of ceramics, can solve the problems of pipeline modification, product modification, product molding and sintering qualification rate difficult to stabilize, etc., and achieve the effect of improving product quality and making molds easier.

Active Publication Date: 2012-09-12
潮州市亚陶瓷业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1. The seat body and the toilet body are molded at one time, and the adobe body is uneven in drying and firing shrinkage (the wall of the seat body is thick and flat, and the wall of the toilet body is thin and curved at the flushing pipe. The shrinkage rate and shrinkage direction are inconsistent), which may easily cause shrinkage cracking at each connection point between the seat body and the toilet body, or cause deformation of the pipeline due to the contraction of the seat body affecting the toilet body;
[0004] 2. The seat body and the toilet body are in the same mold, and the pipe is hidden inside the seat body. The mold design is difficult, and it is easy to cause product deformation and other quality problems when the mold is opened;
[0006] 4. In the overall one-time molding, the concentration of the mud is consistent, and it is difficult to adapt to the different requirements of the fluidity of the mud on the plane of the seat body and the bending of the pipe;
[0007] 5. In the overall one-time molding, due to the same molding and drying time, the moisture content of the seat body and the pipe is inconsistent, and the product molding and firing pass rate is difficult to stabilize and cannot be further improved

Method used

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  • Production process for disassembly forming of ceramic pedestal pan
  • Production process for disassembly forming of ceramic pedestal pan
  • Production process for disassembly forming of ceramic pedestal pan

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Embodiment

[0021] Example: such as Figure 1~3 As shown, in the present invention, molds are respectively designed for the seat body 2 and the toilet body 1 of the toilet, and a part 3 connected with the seat body 2 is reserved on the toilet body 1;

[0022] According to the conventional ceramic production process, the ceramic mud is prepared separately. The mud used for the seat body 2 is 74 degrees Baume, and the mud used for the toilet body 1 is 65 degrees Baume, and then the mud is injected into the mold to form;

[0023] After 4 hours of grouting molding, the base body 2 is molded and dried naturally for 3 hours, and the corresponding toilet body 1 is molded and dried naturally for 6 hours after grouting molding for 7 hours, so that the moisture content of the base body 2 and the earthen body of the toilet body 1 are synchronized. Reach 15% (that is, the toilet body 1 should be grouted 6 hours earlier than the seat body 2, so as to ensure that the drying time of the two ends is cons...

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Abstract

The invention discloses a production process for disassembly forming of a ceramic pedestal pan, which comprises the following process steps of: mould design; slip casting; die sinking and drying; billet adhesion; and glazing and sintering. The product qualification rate of the ceramic pedestal pan produced by the process can reach over 85 percent; and the pollution discharge and water conservation of the product meet and even exceed the standard of national water-saving products.

Description

technical field [0001] The invention relates to the field of ceramics, in particular to a production process for dismantling and forming a ceramic toilet. Background technique [0002] A ceramic toilet is generally composed of a water tank, a toilet body and a seat body wrapping the body of the toilet. The body of the toilet includes a bedpan and a pipe connected to the bedpan. Ceramic toilets can be divided into one-piece type and split type according to whether the water tank is connected with other parts. In the traditional production method, regardless of the one-piece type or the split type, the molding production of the toilet is an integral one-time molding, that is, the main body of the toilet and the seat are connected together, and one-time grouting is formed in the same mold. The production process is prone to the following problems: [0003] 1. The seat body and the toilet body are molded at one time, and the adobe body is uneven in drying and firing shrinkage ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/622C04B33/00
Inventor 苏培明
Owner 潮州市亚陶瓷业有限公司
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