Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Visual production management and control method for discrete workshop

A control method and production management technology, applied in the field of visual production management and control, can solve the problems of poor real-time performance, error-prone data, and large workload, and achieve the effect of improving the level of workshop management

Inactive Publication Date: 2010-09-01
ZHEJIANG UNIV
View PDF0 Cites 65 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the data collection in the workshop still mainly adopts the method of manual recording. This method has disadvantages such as data error-prone, poor real-time performance, low information utilization rate, and heavy workload. In particular, it cannot realize real-time delivery and sharing of data.
There is an information gap between the enterprise planning layer and the workshop layer, resulting in the lack of real-time data support for the upper-level decision-making system, and the upper-level managers cannot understand the production progress and product quality in real time
Therefore, many companies in my country's discrete manufacturing industry have not realized the informatization of workshop management, and managers cannot understand the actual production progress and quality of the workshop in real time.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Visual production management and control method for discrete workshop
  • Visual production management and control method for discrete workshop
  • Visual production management and control method for discrete workshop

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0030] like figure 1 As shown, the system adopted by the present invention includes an RFID initialization module, an RFID-based data acquisition module, an RFID data analysis and processing module, and a Kanban display management module.

[0031] 1. The RFID initialization module includes the RFID tag initialization module and the RFID reader initialization module. The RFID tag initialization module establishes the relationship between the unique number UID of the RFID tag and the process flow card number; the RFID reader initialization module establishes the RFID reader The relationship between the address, the station number and the process number binds the RFID reader to the station and the process. The process flow card is obtained from the interface of the ERP system, including the process flow card number, process name, material code, customer, planned start time, planned end time, etc. The data that establishes the association relationship is stored in the data server...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a visual production management and control method for a discrete workshop. The method comprises the following steps of: establishing an association relationship between an RFID tag which is taken as a carrier for data acquisition of a workshop and a process flow card; acquiring information of the tag when the RFID tag passes through a working position; displaying the information of the process flow card associated to the tag on an electronic billboard; reading the RFID tag and filling quality information by using a handset at a quality testing working position; processing acquired information to form production schedule information and the quality information of the workshop; and displaying the production schedule information and the quality information on a working position billboard and a workshop billboard by using a billboard display management system. The method adopts a device which comprises an RFID initializing module, an RFID-based data acquisition module, an RFID data analyzing and processing module and a billboard display management module. By using the method, logistics and quality data in a production process can be acquired and transmitted in real time, paperless and visual production management of a discrete manufacturing workshop is realized, the information of logistics, quality and the like is effectively monitored, and the workshop management level of an enterprise is improved.

Description

technical field [0001] The invention relates to visualized production management and control technology, in particular to a discrete workshop visualized production management and control method. Background technique [0002] Discrete manufacturing has the characteristics of many types of products, small batches, and frequent changes in plans, which puts forward high requirements on the real-time and coordination of production scheduling. With the acceleration of market changes and the rapid development of personalized customization, many discrete manufacturing enterprises adopt a mixed production mode of order-oriented and stock-oriented production. This production mode requires enterprises to monitor the execution progress and production quality of production orders in real time, and adjust production quickly to ensure on-time delivery of orders. [0003] At present, many enterprises in our country have introduced the ERP (Enterprise Resource Planning) system, adopt top-do...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): G06Q10/00G06K17/00
Inventor 唐任仲吕景祥陈晓明
Owner ZHEJIANG UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products