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Wide-temperature range, high-magnetic permeability and low-distortion soft magnetic ferrite

A technology of soft ferrite and high magnetic permeability, applied in the direction of magnetic properties of inorganic materials, can solve problems such as poor practicability, unfavorable design and use of pulse transformers, and increased primary windings

Inactive Publication Date: 2010-11-24
TDG HLDG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The initial permeability of traditional high-permeability soft ferrite can reach 15,000-30,000 at 25°C, however, at -40°C, the initial permeability has dropped below 5,000, and at -55°C, the permeability Rate has dropped below 4000
In order to maintain the necessary inductance at low temperature, the pulse transformer must increase the number of turns of the primary winding or use a larger magnetic core, which is unfavorable to the design and use of the pulse transformer
Although the initial permeability of some high-permeability soft ferrites at low temperature (-40°C) is greater than 5000, such as T56 from EPCOS, their Curie temperature is lower than 100°C, which is not very practical.
In addition, some soft ferrites have high initial permeability, but the hysteresis constant and relative loss factor of the material are relatively high, resulting in relatively large distortion of pulse broadband transformers during signal conversion.

Method used

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  • Wide-temperature range, high-magnetic permeability and low-distortion soft magnetic ferrite

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0013] Weigh 52.8mol% Fe 2 o 3 , 24.2 mol% of MnO and 23 mol% of ZnO. After the above-mentioned main components are mixed and dried, they are pre-fired at 900°C to 1000°C. Subsequent additions are added to the calcined material for pulverization, and the particle size of the slurry after pulverization is controlled at 1.0 to 1.7 μm; relative to the total amount of the main components, the content of the subcomponents in terms of their respective oxides by weight (wt% ) are respectively: SnO 2 : 0.1, CaO: 0.05, V 2 o 5 : 0.05. Then pulverize, add a small amount of binder PVA into the mixture, and make 80-450 μm particles through a spray dryer, and then, the particles are pressed into a ring blank by a mold. The annular blank is sintered at 1340° C. to 1360° C. for 3 to 5 hours, and the oxygen content in the heat preservation section is controlled at 3.5% to 5.0%. The obtained MnZn ferrite annular magnetic core product has a size of Φ18mm×Φ8mm×h5mm. The magnetic core pre...

Embodiment 2

[0015] Weigh 53mol% Fe 2 o 3 , 23.8mol% of MnO and 23.2mol% of ZnO, the auxiliary components and preparation process are the same as in Example 1. The performance test results are shown in Table 1.

Embodiment 3

[0017] Weigh 53.4mol% Fe 2 o 3 , 23mol% MnO and 23.6mol% ZnO, the auxiliary components and preparation process are the same as in Example 1. The performance test results are shown in Table 1.

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Abstract

The invention discloses a wide-temperature range, high-magnetic permeability and low-distortion soft magnetic ferrite. The soft magnetic ferrite is prepared from principal components and auxiliary components, wherein the principal components comprise the following components (in form of oxide) in mole percentage: 52.7 to 53.5 mol percent of Fe2O3, 22.5 to 24 mol percent of ZnO, and balance of MnO; the auxiliary components comprise the following components (in form of oxide) in weight percentage: 0.08 to 0.2 weight percent of SnO2, 0.04 to 0.06 weight percent of CaO, and 0.03 to 0.06 weight percent of V2O5. The soft magnetic ferrite has the characteristics of an initial permeability (25 DEG C) of 6,000 + / - 25 percent and an initial permeability more than 5,000 at the temperature of between - 55 and 85 DEG C, a material hysteresis constant (25 DEG C, B1 is equal to 1.5 mT, and B2 is equal to 3mT) of less than 0.3*10<-6> / mT, a relative loss factor (25 DEG C, 100 KHZ) of less than 10*10<-6>, and a Curie temperature of more than 125 DEG C.

Description

technical field [0001] The invention relates to a soft ferrite with wide temperature, high magnetic permeability and low distortion, especially the soft ferrite suitable for making magnetic cores of small pulse transformers. Background technique [0002] Pulse transformers are widely used in communication, green lighting and other fields. With the continuous increase in the amount of outdoor facilities, new requirements are put forward for the temperature characteristics of pulse transformers, especially in the range of -55°C to 85°C. As an important part of pulse transformers, soft ferrite cores require both the initial magnetic The high conductivity requires good temperature stability of the initial magnetic permeability of the material. Especially in the field of military industry, the requirements for temperature stability are particularly high. The initial permeability of traditional high-permeability soft ferrite can reach 15,000-30,000 at 25°C, however, at -40°C, th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F1/34C04B35/26
Inventor 邵峰李银传李晓清
Owner TDG HLDG CO LTD
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