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Trans-scale design method of high-speed milling cutter and milling cutter

A design method and high-speed milling technology, applied in milling cutters, milling machine equipment, metal processing equipment, etc., can solve the problem that the microstructure and macrostructure evolution behavior of tool materials cannot be quantitatively described, and the design and development of new high-speed milling cutters lack scientific basis. And other issues

Inactive Publication Date: 2012-10-03
HARBIN UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, due to the lack of research on the internal relationship between the microstructure and macrostructure and performance of tool materials, and the fact that their evolution behavior under the action of multiple strong fields cannot be quantitatively described, the design and development of new high-speed milling cutters lack scientific basis.

Method used

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  • Trans-scale design method of high-speed milling cutter and milling cutter
  • Trans-scale design method of high-speed milling cutter and milling cutter
  • Trans-scale design method of high-speed milling cutter and milling cutter

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] A cross-scale design method for high-speed milling cutters, the method includes the following steps:

[0025] 1. The safety and stability design model of high-speed milling cutter is established.

[0026] According to the general theory in the field of design - axiomatic design point of view, from the perspective of satisfying the safety, cutting stability and cutting efficiency of high-speed milling cutters, the "interaction" between functional domains (FRs) and structural domains (DPs) of high-speed milling cutters is carried out. font" mapping transformation, decomposing its high-speed cutting function, such as figure 1 shown.

[0027] From this, the functional decomposition scheme of high-speed milling cutter can be obtained as follows:

[0028]

[0029] In the formula: A 11 ~A 33 are the two-level design matrices for high-speed milling cutter-related functions.

[0030] The initial design matrix for constructing a high-speed milling cutter is shown in Table...

Embodiment 2

[0058] A safe high-speed milling cutter, which consists of: a tool handle and its connected cutter head, through the milling cutter rake angle, entering angle, angle between cutter teeth, number of milling cutter teeth, milling cutter diameter, stiffness matrix , mass matrix and dynamic balance precision parameters series high-speed milling cutter macro / meso structure parameters and material selection, carry out "zigzag" mapping transformation between meso structure domain, macro structure domain and functional domain, design matrix transformation and functional coupling Quantitative evaluation, and through the high-speed milling cutter safety macro / mesoscopic safety model and associated design matrix, the milling cutter obtained by optimizing the parameters in a way of visually expressing the synchronous associated evolution process of its macroscopic / mesoscopic structure.

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Abstract

The invention discloses a trans-scale design method of a high-speed milling cutter and the milling cutter. At present, the research of the internal relation among a microstructure, a macrostructure and performance of cutter materials is absent, and scientific evidences of the design and the development of the novel high-speed milling cutter are absent. The method comprises the following steps of:(1) constructing a high-speed milling cutter safety decline behavioral characteristic model; (2) developing the high-speed milling cutter by using a high-speed milling cutter safety stability design model; (3) establishing a high-speed milling cutter safety decline behavioral characteristic model design matrix by a grey correlation analysis method to characterize the relation between milling cutter design parameters and safety decline; (4) establishing a high-speed milling cutter mesoscopic level safety model by a grey cluster analysis method; and (5) researching macroscopic and mesoscopic mechanical characteristics of a high-speed milling cutter component under the condition of presetting an external force boundary, and realizing force connection-based high-speed milling cutter trans-scale correlation through continuous medium-molecular dynamic characteristic zigzag mapping. The method is used for designing the high-speed milling cutter.

Description

Technical field: [0001] The invention relates to a high-speed milling cutter and a design method thereof, in particular to a mapping transformation and cross-scale correlation design method among the safety mesoscopic structural domain, macroscopic structural domain and functional domain of the high-speed milling cutter. Background technique: [0002] In terms of high-speed milling cutter design and safety evaluation, due to the existence of internal and external disturbance factors and the limitation of cognitive level, the obtained information is fuzzy and uncertain. [0003] The safety degradation of high-speed milling cutter is the evolution process from microstructure change and microdefect nucleation to macroscale change and deformation defect formation under the interaction and coupling of nonlinear multi-strong fields, until fracture occurs. At present, due to the lack of research on the internal relationship between the microstructure, macrostructure and performance...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23C5/00
Inventor 姜彬郑敏利
Owner HARBIN UNIV OF SCI & TECH
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