Integrated system and method for monitoring mix proportion

A technology of mixing ratio, monitoring and management, applied in the directions of comprehensive factory control, comprehensive factory control, electrical program control, etc., can solve the problems of waste of enterprise resources, poor roads and poor traffic conditions, and increased production costs of enterprises, and achieve systematic and integrity, improving the level of inspection management, and reducing workload

Inactive Publication Date: 2011-08-10
石庆生 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, most of the mixing stations are set up during highway construction. The task of the mixing station is to mix the main materials asphalt and cement concrete in proportion. Most of the production and management methods of most mixing stations are relatively primitive, that is, the production process is controlled manually. In this way, there are human factors that cannot be ignored, such as the difficulty of distinguishing responsibilities, and the inability of leaders to grasp the specific details of the work in a timely and accurate manner, which in turn provides opportunities for self-serving and cutting corners. This will increase the production cost of the enterprise, reduce the income, and waste the resources of the enterprise.
With the development of the economy, some units adopt more advanced aggregate batching machines and mixers, which can control the mix ratio to a certain extent, but this control method only depends on the quality and precision of the batching machines. Various departm...

Method used

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  • Integrated system and method for monitoring mix proportion
  • Integrated system and method for monitoring mix proportion
  • Integrated system and method for monitoring mix proportion

Examples

Experimental program
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Embodiment 1

[0019] The mixing ratio monitoring integrated system and method are composed of hardware and software; the hardware part includes a plurality of production equipment, a plurality of production equipment terminal computers, a plurality of data acquisition devices, a plurality of controllers, a plurality of business management terminal computers, Multiple monitoring and management terminals, business management servers, and monitoring agency servers; the data acquisition device includes multiple load cells, multiple converters, and multiple controllers; the data acquisition device is divided into three structures: 1. The first structure , automatically obtain information from the software that comes with the mixer, and collect its working signals and operating parameters; 2. The second structure is divided into two cases: a. The first case is equipped with aggregate batching machine and mixer The load cell of the system obtains the weight signal of the aggregate, and then rectifi...

Embodiment 2

[0025] The aggregate batching machine and mixer of the mixing station can choose Shandong Yuanyou JS series, Shandong Dezhou Fangjian, Shandong Jianyou, with similar structures and functions. refer to figure 2 , taking Shandong Yuanyou JS series aggregate batching machine and mixer as an example, the four aggregate hoppers are respectively filled with sand and three different crushed stones according to the C30 mix ratio, and the sand and crushed stones are poured from the hoppers in turn On the conveyor belt, the conveyor belt has a weighing device, and the weight of each ingredient can be obtained through the difference between each weighing. After the four ingredients are poured, they are conveyed by the conveyor belt and lifted to the cement pouring place, where a load cell is also installed, and the cement is poured into the hopper according to the mixing ratio, and then stirred. The hopper is set above the transport vehicle, which can conveniently load the concrete int...

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PUM

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Abstract

The invention discloses integrated system and method for monitoring mix proportion. The integrated system disclosed by the invention comprises a hardware part and a software part, wherein the hardware part comprises production equipment, a production equipment terminal computer, a data collecting device, a controller, a business management terminal computer, a monitoring management terminal machine, a business management server and a monitoring mechanism server; the software part comprises a data collecting software, a transmission tool software, a business management software, a monitoring management software, a business management database software and a monitoring management database software; the data collecting device is divided into three structures and connected with a converter which is connected with the controller; the software is divided into three layers according to structure, wherein the first layer is a data collecting layer, the second layer is a business management layer, and the third layer is a monitoring management layer.

Description

Technical field: [0001] The invention relates to an integrated system and method for monitoring the mixing ratio of a mixing station. Background technique: [0002] At present, most of the mixing stations are set up during highway construction. The task of the mixing station is to mix the main materials asphalt and cement concrete in proportion. Most of the production and management methods of most mixing stations are relatively primitive, that is, the production process is controlled manually. In this way, there are human factors that cannot be ignored, such as the difficulty of distinguishing responsibilities, and the inability of leaders to grasp the specific details of the work in a timely and accurate manner, which in turn provides opportunities for self-serving and cutting corners. In order to avoid the possibility of evading responsibility and cheating, this will increase the production cost of the enterprise, reduce the income, and waste the enterprise resources. Wi...

Claims

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Application Information

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IPC IPC(8): G05B19/418
CPCY02P90/02
Inventor 石庆生周巍
Owner 石庆生
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