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Preparation method of knitted composite fabric adapted to high-frequency welding

A high-frequency welding and composite fabric technology, applied in chemical instruments and methods, synthetic resin layered products, layered products, etc., can solve the problems of low production efficiency, limited application scope and high production cost, and achieve high production efficiency, Good comfort and good flame retardant performance

Active Publication Date: 2013-06-05
NINGBO SUNLIGHT MOTOR PARTS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Knitted fabrics for automobiles are usually knitted from polyester fibers. Because polyester components are difficult to achieve integrated molding by high-frequency welding, usually the cladding or lamination application on the body accessories can only be done by sewing, clamping and gluing. Therefore, it has the disadvantages of low production efficiency, high production cost, poor environmental protection and limited application range.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Preparation method of knitted composite fabric adapted to high-frequency welding
  • Preparation method of knitted composite fabric adapted to high-frequency welding
  • Preparation method of knitted composite fabric adapted to high-frequency welding

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0064] According to the proportion of the formula, the raw materials of the following components are weighed: polyvinyl chloride resin 67%, diisodecyl phthalate 26%, flame retardant (trichloropropyl phosphate) 3.5%, stabilizer (stearic acid Zinc) 2.5%, toner 0.8%, white oil 0.2%.

[0065] According to the following process flow:

[0066] Such as image 3 As shown, the components of the above formula ratio are mixed uniformly, and added to the film extruder to prepare a polyvinyl chloride layer suitable for high-frequency welding, and then the polyester fiber layer 1 after knitting is placed on the calender composite machine, When the above-mentioned polyvinyl chloride layer suitable for high-frequency welding is extruded from the extrusion die 5 of the extruder, it enters the composite roller 3 in the calender composite machine at the same time as the polyester fiber layer for calender composite, and then passes through 5 sets of shaping rollers 4 Sizing, finally cut into loo...

Embodiment 2

[0072] According to the formula ratio, the raw materials of the following components were weighed: 65% of polyvinyl chloride resin, 25% of diisodecyl phthalate, 3% of foaming agent (azodicarbonamide is also called foaming agent AC), Flame retardant (trichloropropyl phosphate) 3.5%, stabilizer (zinc stearate) 2.5%, toner 0.8%, white oil 0.2%.

[0073] The preparation process is the same as in Example 1, and the specific process parameters are as shown in Table 2 below, and the following preparations are prepared: figure 2 The shown knitted composite fabric for high frequency welding with foamed polyvinyl chloride layer:

[0074] Table 2 List of composite parameters for foamed PVC extrusion

[0075] Unit: voltage (V), current (A), temperature (℃), pressure (Mpa), speed (r / min)

[0076]

Embodiment 3

[0078] According to the proportion of the formula, the raw materials of the following components were weighed: 65% of polyvinyl chloride resin, 23% of diisodecyl phthalate, 3% of foaming agent (azodicarbonamide is also called foaming agent AC), Flame retardant (trichloropropyl phosphate) 3.5%, stabilizer (zinc stearate) 2.5%, toner 0.8%, white oil 0.2%, talcum powder 2%.

[0079] The preparation process is the same as in Example 1, and the specific process parameters are the same as in Example 2.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses a knitted composite fabric adapted to high-frequency welding, which comprises a polyester fiber layer (1). The fabric is characterized in that: the fabric also comprises a plastic layer (2) which is adapted to high-frequency welding, is arranged on the polyester fiber layer (1), and is a polyvinyl chloride layer, an expanded polyvinyl chloride layer or a polyethylene layer. The invention also discloses a preparation method of the knitted composite fabric adapted to high-frequency welding. According to the invention, the knitted composite fabric adapted to high-frequency welding has a good high-frequency welding performance, and has the advantages of high production efficiency, low production cost and environmental protection when the fabric is used for body accessory cladding or stacking.

Description

technical field [0001] The invention relates to a knitted composite fabric suitable for high-frequency welding and a preparation method thereof. Background technique [0002] High-frequency (the so-called high-frequency is relative to the frequency of 50Hz AC current, generally refers to the high-frequency current of 50KHz ~ 400KHz) welding process is a process of using high-frequency energy to act on the material connection area to connect the materials together. This welding method has the advantages of fast, efficient, uniform heating and simple operation. Knitted fabrics for automobiles are usually knitted from polyester fibers. Because polyester components are difficult to achieve integrated molding by high-frequency welding, usually the cladding or lamination application on the body accessories can only be done by sewing, clamping and gluing. Therefore, it has the disadvantages of low production efficiency, high production cost, poor environmental protection and limit...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B32B27/02B32B27/12B32B27/18C08L27/06C08L23/06B29C69/02B29C47/92B29C48/92
CPCB29C48/92B29C2948/92704B29C2948/92895
Inventor 戴初发
Owner NINGBO SUNLIGHT MOTOR PARTS