Method for detecting internal consistency of plastic product

A plastic product, consistency technology, applied in the direction of material capacitance, etc., can solve the problems of plastic product consistency testing equipment and methods, low quantitative accuracy, low volume defect detection rate, etc., to achieve customer service error and contact detection. Damage to products, high detection sensitivity, and labor cost savings

Inactive Publication Date: 2011-11-02
GUANGZHOU HKUST FOK YING TUNG RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Of course, there are also systems in the industry that use non-contact methods such as visual analysis and ultrasonic flaw detection. However, the visual system cannot detect internal defects in plastic products. Ultrasonic has a higher detection rate for area defects, but for volume defects The detection rate is low, and it is only suitable for detecting workpieces with large thickness. It has certain requirements for the material and grain size of the detection object, and the quantitative accuracy is not high. There is no direct witness record for the detection results.
[0005] At present, there is no equipment and method for detecting the internal consistency of plastic products using capacitive sensors.

Method used

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  • Method for detecting internal consistency of plastic product
  • Method for detecting internal consistency of plastic product

Examples

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Embodiment 1

[0036] see figure 1 and figure 2 , the method for detecting the internal consistency of plastic products according to the present invention is based on a motion unit 1 that can be positioned at any point in the set space, a capacitor for scanning detection and a capacitance measurement unit for receiving and converting signals, wherein the motion unit 1 The positioning point 3 is connected with the mobile pole plate 4 as a pole of the capacitor through the interface 9, the mobile pole plate 4 is made of metal material, preferably stainless steel, and the direction opposite to the mobile pole plate 4 is provided with a base 2 for placing plastic products as a capacitor The other pole, the lower surface of the moving pole plate 4 is parallel to the upper surface of the base 2, and a detection vacancy is provided between the two pole plates. The mobile pole plate 4 and the base 2 are also respectively provided with wires connected to the capacitance measuring unit. In order to ...

Embodiment 2

[0046] Based on the system structure and theoretical basis described in Example 1, the present invention provides a method for detecting the internal consistency of products, which is further divided into detecting the consistency of different parts of the same product or similar products produced in different batches internal consistency between them. The method is mainly obtained by analyzing the output signal-travel curve based on the scanning path direction. see Figure 5 , specifically, if the output signal-travel curve is smooth, it means that the internal material of the plastic plate is uniform, and there are no defects such as sudden changes in density or internal bubbles; on the contrary, if the output signal has irregular distortions, the output signal-travel curve will suddenly change. , it shows that the interior of the plastic plate is not uniform or there are defects such as pores. By querying the abscissa, you can directly see the position of the defect. The f...

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Abstract

The invention relates to a method for detecting the internal consistency of a plastic (macromolecular) product by using a capacitance type sensor. The method is based on a motion unit and a base; the motion unit can be located at any point in a given space, and the base can be used for placing the plastic product. A moveable polar plate is configured at a locating point of the motion unit, the leads led out from the movable polar plate and the base respectively are connected with a capacitor measuring unit, and the movable polar plate is driven by the motion unit, so that the capacitor can scan the plastic plate. By means of comparing the correspondence curves of the output signals and the motion coordinates on different scanning routes, detection on the internal consistency of a plastic product and the consistency of different plastic products is realized, and the detection results have good continuity. Meanwhile, because the motion unit can scan automatically, the costs of human resources can be largely reduced.

Description

technical field [0001] The invention relates to automatic detection technology, more specifically, to a method for detecting the internal consistency of plastic products by using a capacitive sensor. Background technique [0002] Plastic (polymer) products have been widely used in industry due to their low price as soon as they appeared. With the progress of manufacturing technology and the continuous enhancement of performance, plastic products have even replaced traditional metal materials in many fields. The manufacturing quantity is huge. For manufacturers of plastic products, how to quickly and effectively inspect plastic products is a very common problem. Generally, the inspection of plastic products mainly includes whether the appearance specifications are qualified and whether there are defects inside the product. , where the former affects the aesthetics of the product, and the latter mainly affects the mechanical properties of the product. At present, there are ma...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N27/24
Inventor 高福荣周峰姚科
Owner GUANGZHOU HKUST FOK YING TUNG RES INST
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