A two-step method for manufacturing pedt cathode chip tantalum electrolytic capacitors

A technology of tantalum electrolytic capacitor and manufacturing method, applied in electrolytic capacitors, capacitors, capacitor electrodes and other directions, can solve the problems of capacitor fire and combustion, high ESR of tantalum capacitors, and achieve the effects of reducing damage, reducing ESR, and improving high-frequency characteristics

Active Publication Date: 2011-12-07
ZHUZHOU HONGDA ELECTRONICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0006] The purpose of the present invention is to solve the problem that the existing tantalum capacitor has a high ESR and the negative electrode contains high oxygen, which will cause the entire capacitor to catch fire and burn when it fails to break down, and proposes a new manufacturing method for tantalum electrolytic capacitors. The tantalum electrolytic capacitor fabrication method can reduce the need for Ta 2 o 5 The destruction of the dielectric layer can significantly reduce the ESR of the capacitor (minimum up to 4mΩ), and improve the high frequency characteristics of the capacitor

Method used

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  • A two-step method for manufacturing pedt cathode chip tantalum electrolytic capacitors
  • A two-step method for manufacturing pedt cathode chip tantalum electrolytic capacitors
  • A two-step method for manufacturing pedt cathode chip tantalum electrolytic capacitors

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Embodiment 1

[0062] The valve metal tantalum powder bonded to each other after high-temperature sintering is used as the positive electrode, and a layer of amorphous Ta is formed on the surface by the principle of electrolysis. 2 o 5 As a dielectric, then use the method of the present invention to form a conductive polymer with a certain thickness on the outer layer as the negative electrode, and then encapsulate and mold it.

[0063] This example takes a 10V47μF, C-shell polymer capacitor as an example to explain the manufacturing process in detail:

[0064] 1. Anode formation: Mix tantalum powder with a specific volume of 32000μF.V / g into 2% binder, press 6g / cm 3 Compression molding with the highest pressing density (leaded by φ0.20mm tantalum wire), and sintering at 1400°C for 25-35 minutes in a vacuum sintering furnace.

[0065] 2. Dielectric layer formation: In 2% phosphoric acid solution, adopt 40V DC voltage, 50mA / g current density empowerment, and constant voltage for 3 hours to ...

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Abstract

The invention discloses a method for manufacturing a polymer ethylenedioxythiophene (PEDT) cathode plate type tantalum electrolytic capacitor by a two-step method. The cathode plate type tantalum electrolytic capacitor is manufactured by adopting the two-step method. The two-step method is a method which comprises the following steps of: impregnating an oxidizing agent at the first time, impregnating a monomer at the second time, and polymerizing the oxidizing agent and the monomer to prepare PEDT so as to manufacture the cathode plate type tantalum electrolysis capacitor, wherein the whole process is performed under normal temperature. The manufacturing method comprises the following steps of: A, adding a certain amount of adhesive agent into tantalum powder, and stamping and molding themixture, sintering the treated mixture at high temperature to volatilize the adhesive agent and effectively adhere the tantalum powder so as to form a multi-hole tantalum anode plate, and applying direct-current voltage in acidic solution, so that the surface of the tantalum powder is oxidized to generate an amorphous dielectric layer Ta2O5; B, repeatedly immersing the anode plate with the dielectric layer in the oxidizing agent and monomer solution for reaction so as to form a conducting polymer PEDT layer with a certain thickness, namely a cathode; and C, immersing the anode block with the PEDT layer in graphite and silver slurry respectively, curing respectively at high temperature, and performing assembly, plastic package, aging test and labeling to package a capacitor product.

Description

technical field [0001] The invention relates to a method for manufacturing a tantalum capacitor, in particular to a method for manufacturing an ultra-low ESR value PEDT cathode chip tantalum electrolytic capacitor; it belongs to the technical field of power electronic devices. Background technique [0002] Capacitors are generally devices that store charge and electrical energy consisting of electrodes made of two conductors that are close to each other and insulated from each other. It is widely used in DC blocking, coupling, bypass, filtering, tuning loop, energy conversion, control circuit and so on. [0003] Chip solid tantalum electrolytic capacitors use the valve metal T tantalum as the positive electrode, and form an amorphous structure on the surface of the tantalum through anodic oxidation. 2 o 5 layer as a dielectric, plus a negative electrode layer. At present, domestic chip tantalum electrolytic capacitors are all made of MnO 2 As the negative electrode, the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01G9/00H01G9/04H01G9/042
Inventor 曾继疆王俊其何剑锋王文波
Owner ZHUZHOU HONGDA ELECTRONICS
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