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Bearing self-lubrication method and device based on feedback control of rotary encoder

A rotary encoder and bearing lubrication technology, which is applied in the direction of bearing assembly, engine lubrication, quantitative device, etc., can solve problems such as under-filling, over-filling, and decreased lubrication of bearings, so as to improve utilization, automation and reliability The effect of permanent and accurate oiling and lubrication

Active Publication Date: 2014-10-29
SHANGHAI NORMAL UNIVERSITY
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  • Abstract
  • Description
  • Claims
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Problems solved by technology

[0002] At present, the lubrication of the shafting structure is mainly achieved by oiling the bearings supporting the shafting. The existing automatic bearing oiler can be manually set to make the oil cup fill the bearings with regular and quantitative oiling, so as to achieve the effect of lubrication , such an oil injection method belongs to an open-loop control method, which has the disadvantages that the oil injection time and the oil injection volume are not very accurate, and may cause over-filling or under-filling
Too much oil filling will cause unnecessary waste, and insufficient oil filling may cause the bearing lubricity to decrease, causing wear and tear

Method used

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  • Bearing self-lubrication method and device based on feedback control of rotary encoder
  • Bearing self-lubrication method and device based on feedback control of rotary encoder
  • Bearing self-lubrication method and device based on feedback control of rotary encoder

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Embodiment Construction

[0053] Below in conjunction with accompanying drawing and embodiment the present invention will be further described

[0054] In the present invention, a bearing self-lubricating method based on a rotary encoder for feedback control (as attached figure 2 , 3 shown), its features include:

[0055] A. Estimating the relationship between the bearing lubrication degree according to the spindle speed;

[0056] B. Identification of real-time bearing lubrication degree;

[0057] C. According to the acquired speed and oil film thickness measurement data, according to the fuzzy fitting method, establish a fuzzy relationship mathematical model;

[0058] D. According to the principle of fuzzy control, fuzzy estimation of bearing lubrication degree and fuzzy decision-making of oil injection amount are carried out;

[0059] E. According to the relationship between the amount of oil injected and the rotation angle of the stepper motor, the rotation angle of the stepper motor is controlle...

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Abstract

The invention relates to the technical field of self-lubrication of a shaft system structure, in particular to a self-lubricating method and device for feedback control and measurement of the rotating speed of a main shaft based on a rotary encoder by taking a bearing as support. The closed loop control method is adopted for real-time measurement of the rotating speed of the main shaft base on the rotary encoder according to the rotating speed change of the main shaft caused by bearing lubrication. The bearing lubrication is identified as a feedback signal, the rotating angle of a stepping motor is controlled according to the relationship between the oil injection volume and the rotating angle of the stepping motor, so as to further control an automatic oil injector for injection of the lubricating oil. The device has the characteristics of simple structure, convenient manufacturing, low cost, high measuring accuracy, independent software design, good C program extensibility based on 51 single chip microcomputer and convenient transplantation, etc.

Description

technical field [0001] The invention relates to the technical field of automatic lubrication of shafting structures, and specifically refers to an automatic lubrication method and device based on a rotary encoder to measure the rotational speed of a main shaft and perform feedback control with a bearing as a support. Background technique [0002] At present, the lubrication of the shafting structure is mainly achieved by oiling the bearings supporting the shafting. The existing automatic bearing oiler can be manually set to make the oil cup fill the bearings with regular and quantitative oiling, so as to achieve the effect of lubrication , Such an oil injection method belongs to an open-loop control method, which has the disadvantages of not being very accurate in terms of oil injection time and oil injection volume, and may cause over-injection or under-injection. Too much oil filling will cause unnecessary waste, and insufficient oil filling may cause the bearing lubricity...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F16C41/00F16N29/02F16N27/00G05B13/04
Inventor 谭永红董瑞丽徐苏明
Owner SHANGHAI NORMAL UNIVERSITY
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