Solar cell substrate, manufacturing method of solar cell and crucible used for same

A technology of solar cells and crucibles, applied in chemical instruments and methods, circuits, electrical components, etc., can solve problems such as difficulty in matching corrosive agents

Inactive Publication Date: 2012-07-25
上澎太阳能科技(嘉兴)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Specifically, it is difficult to match the appropriate etchant to etch all the...

Method used

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  • Solar cell substrate, manufacturing method of solar cell and crucible used for same
  • Solar cell substrate, manufacturing method of solar cell and crucible used for same
  • Solar cell substrate, manufacturing method of solar cell and crucible used for same

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Embodiment Construction

[0017] Embodiments of the present invention enable the production of solar cells at reduced cost while reducing health and environmental hazards in conventional solar cell manufacturing processes. Contrary to conventional teaching, the present invention discloses a method of using metallurgical grade silicon (MGSi) of 3N-5N purity to fabricate substrates and solar cells. Various embodiments of the present disclosure combine the benefits of crystalline silicon solar cells and thin film silicon solar cells based on thin film technology cells with conversion efficiencies greater than 16%. In order to improve the conversion efficiency, the short-circuit current, JC, is increased by texturizing the surface of the silicon wafer before fabricating the solar cell. By casting metallurgical-grade silicon on multiple crystals, the percentage of crystals can be increased to facilitate the texturing process.

[0018] figure 1 is a casting crucible 100 shown according to an exemplary em...

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Abstract

The invention relates to a method used for preparing a silicon substrate with a majority of crystal orientation being (100) and a crucible with multiple pockets at the bottom of with the crucible. A silicon seed crystals with (100) crystal orientation is placed in each pocket of the crucible, a silicon material is filled in the crucible for casting, the crucible is placed in a casting unit, and the pockets are positioned below a heating and fusion zone; and heating and melting begin from the top of the crucible. Once the silicon material is melted to the bottom, the silicon fluid flows in the pockets and contacts with the child crystal; and then, the crucible is slowly lowered, a lower molten part begins to solidify and grows along the (100) direction of the seed crystals.

Description

technical field [0001] The present invention relates to methods of manufacturing low-cost base materials for devices, such as solar photovoltaic cells, LEDs, etc., and more particularly, the present invention relates to methods of manufacturing low-cost silicon wafers. Background technique [0002] According to the current process, there are three main stages in the production of polysilicon-based solar cells. First, large quantities of silicon wafers are produced as substrates, typically millions of wafers per month for a 25 MW capacity factory. Second, these wafers are processed into solar cells by forming p-n junctions and metal printing. Third, these silicon chips are then "packaged" into a module for installation into the user's device. [0003] Silicon materials for solar cells are manufactured by thermally decomposing harmful gases containing Si-H-CL, such as dichlorosilane and trichlorosilane, to produce ultra-high-purity polysilicon, generally known as Nine nines...

Claims

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Application Information

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IPC IPC(8): C30B11/00C30B28/06C30B29/06H01L31/18H01L31/0256
Inventor 雷平・赖吴昆旭阿肖克・库马尔・辛哈
Owner 上澎太阳能科技(嘉兴)有限公司
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