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Tobacco shred processing and treating technology

A processing technology and tobacco technology, applied in the direction of tobacco, tobacco preparation, tobacco processing, etc., can solve the problems of not playing a production buffer, affecting the uniformity and precision of feeding, long process flow, etc., reducing equipment and land occupation investment, The effect of increasing absorption speed and improving physical quality

Inactive Publication Date: 2012-08-01
XIAMEN TOBACCO IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] 2. Using leaf feeding, in terms of the physical properties of tobacco, the specific surface area of ​​the leaf-like material is small, and the degree of stretching of the leaf is insufficient, and the contact surface between the feed liquid and the sheet-like material is relatively small, which is prone to uneven feeding and low absorption efficiency The phenomenon
[0010] 3. Due to the differences in the moisture content and moisture absorption performance of the tobacco leaves in different regions, the moisture content of the leaves after loosening and regaining moisture fluctuates greatly. After entering the feeding process, the feeding accuracy of the leaves is affected.
[0011] 4. Since there is no leaf storage process before feeding, there is no production buffer, and the moisture content of tobacco leaves is not balanced, which affects the uniformity and accuracy of feeding
[0012] The process flow is long, the floor area is large, and the process control accuracy is unstable

Method used

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Experimental program
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Effect test

Embodiment 1

[0034] Flue-cured tobacco formula module 2000kg, its processing steps are:

[0035] (1) Slicing: cut the raw flue-cured tobacco block into four pieces; (2) Loosening and regaining moisture: send the cut flue-cured tobacco block to a loosening and moistening machine for increasing temperature and humidification, and controlling the moisture content of the leaves at 17%-20% , the temperature is controlled at 55°C-65°C; (3) shredded: send the loose leaves to a shredder for shredded, and the shredded width is controlled at 0.9mm; (4) pre-storage: the cut leaves The silk is sent to the storage cabinet for storage, and the storage time is greater than or equal to 1 hour, so that the moisture content of the leaf silk tends to be balanced. (5) Feeding: Send the balanced shredded leaves to a screening feeder for feeding treatment. The feeding ratio is 1-5%. The moisture content of the shredded leaves after treatment is controlled at 18%-21%, and the temperature is controlled at 45°C-55...

Embodiment 2

[0037] Flue-cured tobacco formula module 3000kg, its processing steps are:

[0038] (1) Slicing: cut the raw flue-cured tobacco block into four pieces; (2) Loosening and regaining moisture: send the cut flue-cured tobacco block to a loosening and moistening machine for increasing temperature and humidification, and controlling the moisture content of the leaves at 18%-20% , the temperature is controlled at 55°C-65°C; (3) shredded: send the loose leaves to a shredder for shredded, and the shredded width is controlled at 0.9mm; (4) pre-storage: the cut leaves The silk is sent to the storage cabinet for storage, and the storage time is greater than or equal to 1 hour, so that the moisture content of the leaf silk tends to be balanced. (5) Feeding: Send the balanced shredded leaves to the sieving feeder for feeding treatment, the feeding ratio is 1-5%, the moisture content of the shredded leaves after treatment is controlled at 19%-22%, and the temperature is controlled at 45°C-55...

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PUM

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Abstract

The invention discloses a tobacco shred processing and treating technology, which comprises the following processing steps: firstly, slitting into slices: slitting a tobacco block with certain weight into a plurality of blocks; secondly, loosening and dampening: sending the slit flue-cured tobacco blocks into a loose dampening machine for warming and humidification, thus the flue-cured tobacco block is loosened into leaf slices; thirdly, slitting into shreds: sending the leaf slices after loosening and damping to a shred cutting machine for cutting shreds; fourthly, storing in advance: sending the split leaf shreds to a storage cabinet for storage, and balancing the moisture containing rate; fifthly, adding materials: sending the stored leaf shreds to a screening and material-adding machine and adding material liquids according to certain proportion so as to improve and enhance the sensory quality of shreds; sixthly, warming and humidifying the shreds: sending the shreds after material adding to a warming and humidifying machine for warming and humidification; and seventhly, sending the shreds after warming and humidification to a drying machine for drying treatment. The technology not only can meet the treatment requirement of the traditional processing technology, but also can effectively improve and enhance the physical quality and sensory quality of cigarettes, also the technology flow is more simple, direct and smooth, and the processing technology is more reasonable.

Description

technical field [0001] The invention relates to a tobacco processing technology, in particular to a tobacco shredded processing technology. Background technique [0002] The traditional tobacco shredded process is divided into three sections: the leaf-making section, the shredded-leaf treatment section, and the blending and flavoring section. Its processing process is as follows figure 1 Shown: [0003] Leaf processing section, that is, slicing the incoming tobacco leaves → loosening and rehydrating → screening and feeding → leaf matching → leaf storage. [0004] Leaf-making thread processing section, that is, heat up the treated tobacco sheet→cut into shreds→heat up and humidify→dry. [0005] Blending and flavoring section, that is, blending the processed leaf shreds with expanded leaf shreds, stem shreds, and sliced ​​shreds according to the proportion→flavoring→storing the shreds to meet the requirements of rolling. [0006] According to the "Cigarette Process Specifi...

Claims

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Application Information

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IPC IPC(8): A24B3/00A24B3/04A24B3/12A24B7/00
Inventor 王道宽黄宏王道铨周跃飞谢金栋罗靖代宁光林水艇叶传铭
Owner XIAMEN TOBACCO IND
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