Automatic production line technology and equipment for low-pressure casting of aluminum alloy

An automatic production line and low-pressure casting technology, which is applied in the field of metal casting equipment, can solve the problems of low production efficiency and low yield, and achieve the effects of improving production efficiency, small footprint, and convenient adjustment

Inactive Publication Date: 2012-08-15
ZHEJIANG SANRUI INTERNAL COMBUSTION ENGINE PARTS
View PDF6 Cites 24 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In order to solve the problems of low yield and low production efficiency in the existing low-pressure casting process, the patent of this invention proposes a set of fully automatic low-pressure casting production equipment and its corresponding production process

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Automatic production line technology and equipment for low-pressure casting of aluminum alloy
  • Automatic production line technology and equipment for low-pressure casting of aluminum alloy
  • Automatic production line technology and equipment for low-pressure casting of aluminum alloy

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0022] The raw material aluminum is dissolved in the smelting furnace, and the slag is removed and exhausted. The aluminum liquid automatically flows into the low-pressure holding furnace through the pneumatic liquid blocking mechanism. The low-pressure holding furnace is a melting pool type holding furnace with a fixed structure. figure 2 As shown, radiation heating, PID control, rated temperature range: 680-750°C, temperature control accuracy: ±5°C, the inflow channel is a closed structure that can be opened.

[0023] The closed low-pressure holding furnace is installed underground on one side of the wheel-type horizontal pouring machine, and the liquid is quantitatively discharged under the control of the liquid level pressurization device. There is a sealing plate at the liquid outlet that is in close contact with the metal cavity on the wheel-type multi-platform casting machine . After the injection port of the metal cavity of the wheeled horizontal pouring machine is al...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention belongs to the technical field of metal casting equipment, and particularly relates to full automatic continuous casting production equipment and technology for low-pressure casting of aluminum and aluminum alloy. The equipment consists of a smelting furnace (1), a low-pressure heat preserving furnace (2), a wheel type multi-platform casting machine (3), an automatic part-taking mechanical arm (4), an automatic dedusting-spraying-cooling three-in-one mechanical arm (5), an automatic conveyor and liquid level pressuring device (6), a temperature control cabinet (7) and a control panel (8). By adopting a numerical control multi-station and timing-sequence-sharing continuous casting technology, the raw material is fed into the smelting furnace, and is automatically transported into the heat preserving furnace after being smelted, and molten aluminum is injected into metal molds on the wheel type multi-platform casting machine under the control of the liquid level pressuring device, so that a product can be formed. A plurality of molds and corresponding mold disassembly / assembly mechanisms are arranged on the wheel type multi-platform casting machine, and the working procedures such as the casting, the shape keeping, the mold disassembling, the part taking, the cleaning-spraying-cooling, the mold assembling and the like in the process of the low-pressure casting can be completed on different stations at different times when the wheel type multi-platform casting machine rotates, so that the continuous and quantitative automatic production of the aluminum alloy cast parts can be realized.

Description

technical field [0001] The patent of the present invention belongs to the technical field of metal casting equipment, and in particular relates to the automatic continuous casting production equipment and process realized by low-pressure casting technology for aluminum and aluminum alloys. Background technique [0002] Low-pressure casting is a casting method between pressure casting and gravity casting. It has the following advantages: First, it has smooth metal liquid filling, which can avoid metal tumbling, impact and splashing, reduce oxidation slag inclusions, and improve casting quality. The second is that the metal fills the mold under pressure, and the fluidity increases, which is convenient for pouring complex thin-walled castings, so that the outline of the casting is clear; the third is that the casting crystallizes under pressure and can be fully fed, so the casting structure is compact 1. The mechanical properties are improved; the fourth is that the riser can b...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): B22D18/04
Inventor 华宏伟
Owner ZHEJIANG SANRUI INTERNAL COMBUSTION ENGINE PARTS
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products