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Aluminum alloy low pressure casting automatic production line technology and equipment

An automatic production line and low-pressure casting technology, which is applied in the field of metal casting equipment, can solve the problems of low production efficiency and low yield, and achieve the effects of improving production efficiency, small footprint, and convenient adjustment

Inactive Publication Date: 2015-08-26
ZHEJIANG SANRUI INTERNAL COMBUSTION ENGINE PARTS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In order to solve the problems of low yield and low production efficiency in the existing low-pressure casting process, the patent of this invention proposes a set of fully automatic low-pressure casting production equipment and its corresponding production process

Method used

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  • Aluminum alloy low pressure casting automatic production line technology and equipment
  • Aluminum alloy low pressure casting automatic production line technology and equipment
  • Aluminum alloy low pressure casting automatic production line technology and equipment

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Embodiment Construction

[0022] The raw material aluminum is dissolved in the smelting furnace, and the slag removal and exhaust are carried out. The aluminum liquid automatically flows into the low-pressure holding furnace through the pneumatic liquid blocking mechanism. The low-pressure holding furnace is a fixed-structure molten pool type holding furnace. figure 2 As shown, radiation heating, PID control, rated temperature range: 680-750 ℃, temperature control accuracy: ± 5 ℃, the inflow channel is a closed structure that can be opened.

[0023] The closed low-pressure holding furnace is installed underground on one side of the wheeled horizontal casting machine, and the liquid is quantitatively discharged under the control of the liquid surface pressure device. There is a sealing disc at the liquid outlet that is in close contact with the metal cavity on the wheeled multi-platform casting machine. . After the metal cavity injection port of the wheeled horizontal casting machine is aligned with th...

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Abstract

The invention belongs to the technical field of metal casting equipment, and particularly relates to full automatic continuous casting production equipment and technology for low-pressure casting of aluminum and aluminum alloy. The equipment consists of a smelting furnace (1), a low-pressure heat preserving furnace (2), a wheel type multi-platform casting machine (3), an automatic part-taking mechanical arm (4), an automatic dedusting-spraying-cooling three-in-one mechanical arm (5), an automatic conveyor and liquid level pressuring device (6), a temperature control cabinet (7) and a control panel (8). By adopting a numerical control multi-station and timing-sequence-sharing continuous casting technology, the raw material is fed into the smelting furnace, and is automatically transported into the heat preserving furnace after being smelted, and molten aluminum is injected into metal molds on the wheel type multi-platform casting machine under the control of the liquid level pressuring device, so that a product can be formed. A plurality of molds and corresponding mold disassembly / assembly mechanisms are arranged on the wheel type multi-platform casting machine, and the working procedures such as the casting, the shape keeping, the mold disassembling, the part taking, the cleaning-spraying-cooling, the mold assembling and the like in the process of the low-pressure casting can be completed on different stations at different times when the wheel type multi-platform casting machine rotates, so that the continuous and quantitative automatic production of the aluminum alloy cast parts can be realized.

Description

technical field [0001] The patent of the invention belongs to the technical field of metal casting equipment, and in particular relates to a fully automatic continuous casting production equipment and process realized by using low pressure casting technology for aluminum and aluminum alloys. Background technique [0002] Low-pressure casting is a casting method between pressure casting and gravity casting. It has the following advantages: First, it has stable filling of molten metal, which can avoid tumbling, impact and splashing of metal, reduce oxidation slag inclusion, and improve castings. The second is that the metal is filled under pressure, and the fluidity is increased, which is convenient for pouring complex thin-walled castings, so that the outline of the castings is clear; the third is that the castings are crystallized under pressure, which can be fully fed, so the castings are dense. , the mechanical properties are improved; fourth, the riser can be reduced or o...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D18/04
Inventor 华宏伟
Owner ZHEJIANG SANRUI INTERNAL COMBUSTION ENGINE PARTS
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