Tungsten-copper based diamond cutter bit and diamond round saw blade and manufacture method thereof

A circular saw blade and diamond technology, which is applied in the field of tungsten-copper-based diamond cutter head, circular saw blade and its preparation, can solve the problems of affecting processing efficiency, difficult processing, and slow cutting speed, so as to improve heat dissipation effect and reduce Heat damage, reduce the effect of heat damage

Active Publication Date: 2012-09-19
ADVANCED TECHNOLOGY & MATERIALS CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] For stones with higher hardness, such as granite, it is an igneous rock formed by the condensation of magma below the surface. The main components are feldspar and quartz. It is a widely distributed rock. Granite is produced in many countries in the world. China 9% of the land (approximately more than 800,000 square kilometers) is granite rock mass. Granite is not easy to weather, and its color is beautiful. The floor of the hall is also the first choice for outdoor carving, but granite is hard and dense, high in strength, and wear-resistant, so it is very difficult to process
[0004] In the prior art, most diamond circular saw blades, especially small size saw blades (including cobalt-based formulations) with a diameter less than or equal to 230mm, have a common weakness when dry cutting hard stone materials, especially hard granite with a thickness greater than 30mm , that is, after continuous cutting with fewer knives, the cutting speed gradually slows down, until it is difficult to cut, and a second sharpening is required, which greatly affects the processing efficiency

Method used

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  • Tungsten-copper based diamond cutter bit and diamond round saw blade and manufacture method thereof

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preparation example Construction

[0029] The preparation method of the above-mentioned tungsten-copper-based diamond circular saw blade provided by the present invention comprises the following steps:

[0030] Step 1, mixing materials: first put ultrafine tungsten-copper alloy powder, copper-tin alloy powder, carbonyl nickel powder, silver powder, and iron powder into the mixing tank according to the above weight percentage and mix evenly, and then add diamond, The liquid paraffin continues to mix evenly, preferably, the total mixing time is 3-4h;

[0031] Step 2, cold pressing molding: put the raw materials mixed in step 1 into the assembled pressing mold cavity with steel matrix according to the preset amount of powder, press through the press, and demould to obtain the cold pressing blank , preferably, the pressing pressure is 200-300MPa, and the pressing time is 2-3min;

[0032] Step 3, hot-press sintering: put the cold-pressed blank into a sintering mold, and carry out pressure sintering in a sintering f...

Embodiment 1

[0038] Take 3.31kg of superfine tungsten-copper alloy powder, 2.5kg of copper-tin alloy powder, 2.0kg of carbonyl nickel powder, 0.5kg of silver powder, and 1.5kg of iron powder, put them into the mixing tank, mix for 2 hours, add 0.07kg of liquid paraffin, Diamond 0.12kg, continue mixing for 2 hours. Put the mixed powder into the assembled pressing mold cavity equipped with a steel matrix according to the preset powder amount, and press it through a press for 3 minutes under a pressure of 260 MPa to obtain a cold-pressed blank. Put the cold-pressed blank into a sintering furnace, sinter at a sintering temperature of 820°C and a pressure of 25MPa, and sinter for 4 hours. After cooling out of the furnace, a semi-finished diamond circular saw blade is produced. The hardness of the inspection blade is HRB90-100. The semi-finished products are made into finished products after flat sheeting, sharpening, polishing and painting.

Embodiment 2

[0040] Take 2.7kg of superfine tungsten-copper alloy powder, 2.8kg of copper-tin alloy powder, 1.75kg of carbonyl nickel powder, 0.3kg of silver powder, and 2.3kg of iron powder, put them into the mixing tank, mix for 2 hours, add 0.05kg of liquid paraffin, Diamond 0.1kg, continue mixing for 2 hours. Put the mixed powder into the assembled pressing mold cavity equipped with the matrix according to the preset amount of powder, and press through the press for 2 minutes under the pressure of 200MPa to obtain the cold-pressed blank. Put the blank into a sintering furnace, sinter at a sintering temperature of 815°C and a pressure of 25MPa for 3.5 hours, cool it out of the furnace to produce a semi-finished diamond saw blade, and check that the hardness of the blade is HRB90-100. The semi-finished products are made into finished products after flat sheeting, sharpening, polishing and painting.

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Abstract

The invention provides a tungsten-copper based diamond cutter bit and belongs to the field of diamond round saw blades. The tungsten-copper based diamond cutter bit is prepared by the following raw materials by weight percentage: 25-40% of superfine tungsten-copper alloy powder, 20-30% of copper-tin alloy powder, 15-25% of nickel carbonyl powder, 3-8% of silver powder, 10-25% of iron powder, 0.5-1.0% of liquid paraffin and 1-1.5% of diamond. The invention further provides a diamond round saw blade and a manufacture method thereof. The diamond round saw blade solves the problem that blade edge is not apt to form on the diamond in the prior art, synchronous abrasion of a blank and the diamond is achieved, fast continuous dry-cutting processing of the saw blade is achieved, and the diamond round saw blade can cut stone materials large in hardness in dry mode and is particularly suitable for fast and continuously processing hard granite with the thickness larger than 30mm in dry mode.

Description

technical field [0001] The invention relates to a diamond circular saw blade, in particular to a tungsten-copper based diamond cutter head, a circular saw blade and a preparation method thereof which can be used for dry cutting hard granite with a thickness greater than 30 mm. Background technique [0002] Environmental protection has become the theme of the world. In order to avoid the pollution of cutting fluid to the environment, dry cutting instead of wet cutting has become the first choice for diamond tools. At the same time, the labor cost in my country is increasing year by year. For diamond tools, especially small-sized saw blades Efficiency is overtaking lifespan as the primary choice for applications. [0003] For stones with higher hardness, such as granite, it is an igneous rock formed by the condensation of magma below the surface. The main components are feldspar and quartz. It is a widely distributed rock. Granite is produced in many countries in the world. Chi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28D1/04C22C26/00C22C1/05
Inventor 杨志威刘琨刘一波陈哲赵刚
Owner ADVANCED TECHNOLOGY & MATERIALS CO LTD
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