Pure cotton heavy bath mat weaving process

A pure cotton and bath mat technology, applied in textiles, papermaking, textiles, fabrics, etc., can solve the problems of poor durability, poor elasticity, and easy deformation, and achieve the effect of good durability, good elasticity, and not easy to generate static electricity

Active Publication Date: 2012-09-26
SUNVIM GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The technical problem to be solved by the present invention is to provide a pure cotton low-count bath mat weaving process, which overcomes the shortcomings of cotton materials such as poor elasticity, easy deformation, and poor durability when used in bath mats, thereby eliminating the defects in the above-mentioned background technology

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Pure cotton heavy bath mat weaving process
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  • Pure cotton heavy bath mat weaving process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] The weaving process of pure cotton low-count bath mat includes the following weaving steps:

[0038] S1. Spin the fine-staple cotton into a single yarn with a twist of 72.9 tex and a twist of 40 twists / 10 cm, and then combine the single yarns into 4 strands to make a weakly twisted bobbin yarn with a twist of 18 twists / 10 cm.

[0039] This step includes the following steps: 1. Opening and cleaning process. The mixed fine-staple cotton is opened and impurity-removed with a cotton opener, and the raw cotton is further opened and impurity-removed with a cotton cleaner, and the raw cotton is made into a certain specification of cotton. lap or cotton layer; ② Carding process, the finished cotton lap or cotton layer is fed into the carding machine for careful and thorough carding, so that the bundle fibers are separated into single fibers, and the fibers are partially straightened to make a certain Uniform oval carded sliver of density. And the regular circles are placed in ...

Embodiment 2

[0047] The weaving process of pure cotton low-count bath mat includes the following weaving steps:

[0048] S1. Spin the fine-staple cotton into a single yarn of 72.9 tex and a twist of 30 twists / 10 cm through the opening and cleaning process, the carding process, and the rotor spinning process, and then the single yarn is combined through the yarn combining process. The strands were made into a weakly twisted bobbin yarn with a twist of 15 twists / 10 cm.

[0049] S2. The bobbin yarn is warped and sizing, relying on a G6300 rapier loom, using No. 50 reed, ground warp 1 into the reed, wool warp 0.5 into the reed, the weft density is 50 picks / 2.54 cm, and the vehicle speed is 300 Rotation / min, and 35tex×2 ground warp and 57tex weft yarn are used for weaving. The weft and 3 wefts are made of short loops respectively, and finally woven into grey fabrics.

[0050] S3. utilize the caustic soda that contains 30L / 450kg concentration, 20L / 450kg concentration hydrogen peroxide stabiliz...

Embodiment 3

[0053] The weaving process of pure cotton low-count bath mat includes the following weaving steps:

[0054] S1. Spin the fine-staple cotton into a single yarn of 72.9 tex and a twist of 60 twists / 10 cm through the opening and cleaning process, the carding process, and the rotor spinning process, and then the single yarn is combined through the yarn combining process. The strands were made into a weakly twisted bobbin yarn with a twist of 25 twists / 10 cm.

[0055] S2. The bobbin yarn is warped and sizing, relying on Sulzer G6200 rapier loom, using No. 50 reed, ground warp 1 into the reed, wool warp 0.5 into the reed, the weft density is 70 picks / 2.54 cm, and the vehicle speed It is 380 rpm, and the ground warp of 37tex×2 and the weft of 60tex are used for weaving. The warp 3, 3 and 4 wefts are made of short loops respectively, and finally woven into grey fabrics.

[0056] S3. utilize the caustic soda that contains 30L / 450kg concentration, 20L / 450kg concentration hydrogen pero...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a pure cotton heavy bath mat weaving process. Firstly fine staple cotton is spun into72.9tex of single yarns with the twist degree of 30-60 twists/10cm, and then the single yarns are combined into four strands to make weak twist cone yarns with the twist degree of 15-25 twists/10cm; then the weak twist cone yarns are warped and starched, and are woven into greige cloth by a variable-program beating-up loom with a specific fuzzing beating-up tissue; and the greige cloth is bleached through boiling, whitened, neutralized, softened, dried and sewed into a bath mat. According to the pure cotton heavy bath mat weaving process provided by the invention, pure cotton material is reasonably and effectively utilized in the field of bath mats, the defect that the bath mat made of the pure cotton material is deformed easily and has poor elasticity and poor durability, which can not be changed by technicists for a long time, are overcome, and the manufactured bath mat has the advantages of softness, comfort, good water absorbability, difficult generation of static electricity and the like of the pure cotton material, and can become a development trend of the bath mat weaving technology.

Description

technical field [0001] The invention relates to a weaving process for a bath mat, in particular to a weaving process for a pure cotton low-count bath mat. Background technique [0002] The bath mat is a product that can effectively absorb moisture and dust in the bath and keep the indoor floor clean. It needs to have the characteristics of comfortable and soft foot feel, elasticity, strong water absorption, good wear resistance, not easy to deform, and not easy to generate static electricity. Traditional bath mats are mostly made of chemical synthetic fibers, and the products have a single function. For example, nylon material has good wear resistance, but it is easy to deform and generate static electricity. Polypropylene material has good elasticity, high strength, good wear resistance, but poor water absorption. Acrylic material is comfortable and soft, with good elasticity and soft texture, but it has poor water absorption and poor wear resistance. Cotton materials h...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D03D27/08D06L3/02D06M16/00C12S11/00D06M101/06D06L4/12D06L4/13
Inventor 周吉柱吉越军单赟
Owner SUNVIM GROUP
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