Method and equipment for fully-automatically detecting motor commutator

Abstract

The invention discloses a method for fully-automatically detecting a motor commutator. The method is implemented by equipment for fully-automatically detecting the motor commutator. The invention also discloses the equipment for fully-automatically detecting the motor commutator. The equipment comprises a worktable, a feeding tray, a linear vibration feeding machine, a rotary table, a jig and an automatic control mechanism, wherein the jig is arranged in a jig hole formed in a part of the rotary table, which corresponds to a station; a product transferring mechanism A, a height detection mechanism B, a quality flaw detection mechanism C, an inner diameter detection mechanism D, a mechanism E for detecting medium intensity between the inner diameter and metal sheets, a mechanism F for detecting medium intensity between two metal sheets and a discharging mechanism G which is fixed on the worktable and penetrates through a fixed tray fixedly connected with the upper end of a connecting shaft in the center of the rotary table are fixedly arranged on the worktable along the clockwise direction of the rotary table from a linear guide rail position of the linear vibration feeding machine. By utilizing the method and the equipment, the motor commutator can be fully-automatically detected, the working efficiency is greatly improved, and the production cost is reduced.

Description

technical field [0001] The invention belongs to the technical field of electromechanical products, and in particular relates to a fully automatic detection method and fully automatic detection equipment for a motor commutator. Background technique [0002] A kind of commutator used in small motors currently produced by factories and sold in the market is as follows: Figure 7 As shown, it includes an insulator 57 and a commutator segment 58 fixedly connected to the outer circle of the insulator 57 . Factory inspectors use testing equipment to detect the technical performance parameters and quality of the motor commutator, such as the height of the insulator 57 and the height of the commutator segment 58, the inner diameter of the insulator 57, and the quality defects of the insulator 57 (perforation, cracking, upper end jagged, incomplete structure), the dielectric strength between the inner diameter of the insulator 57 and the commutator segment 58, and the dielectric stren...

AI Technical Summary

Problems solved by technology

However, manual inspection has the following disadvantages: due to the high labor intensity of inspectors, the long-term fatigue hazards lead to unstable quality of motor commutators; high labor costs lead to high production costs; low manual work efficiency causes delays in product delivery

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